Craftsman 196.20569 owner manual Power Source Connection, Packing List

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POWER SOURCE CONNECTION

POWER REQUIREMENTS

This welder is designed to operate on a properly grounded 120 volt, 60Hz, single- phase alternating current (ac) power source fused with a 20 amp time delayed fuse or circuit breaker. It is recommended that a qualified electrician verify the ACTUAL VOLTAGE at the receptacle into which the welder will be plugged and confirm that the receptacle is properly fused and grounded. The use of the proper circuit size can eliminate nuisance circuit breaker tripping when welding.

DO NOT OPERATE THIS WELDER if the ACTUAL power source voltage is less than 105 volts ac or greater than 132 volts ac.

Contact a qualified electrician if this problem

exists. Improper performance and/or damage to the welder will result if operated on inadequate or excessive power.

CONNECT TO POWER SOURCE

High voltage danger from power source!

Consult a qualified electrician for proper

installation of receptacle at the power source. This welder must be grounded while in use to protect the operator from electrical shock. If you are not sure if your outlet is properly grounded, have it checked by a qualified electrician. Do not cut off the grounding prong or alter the plug in any way and do not use any adapters between the welder's power cord and the power source receptacle. Make sure the POWER switch is OFF then connect your welder's power cord to a properly grounded 120Vac, 60 Hz, single phase, 20

amp power source.

EXTENSION CORDS

For optimum welder performance, an extension cord should not be used unless

absolutely necessary. If necessary, care must be taken in selecting an extension cord appropriate for use with your specific welder.

Select a properly grounded extension cord

that will mate directly with the power source receptacle and the welder power cord without the use of adapters. Make certain that the

extension is properly wired and in good electrical condition.

Extension cords must be a #12 gauge cord at the smallest. Do not use an extension cord

over 25 ft. in length.

ASSEMBLING THE WELDER

The following procedures describe the process required to assemble, install, maintain, and prepare to weld with your new wire feed welder.

UNPACKING THE WELDER

1.Remove any cartons or bags containing parts/accessories. (Most parts are shipped INSIDE the welder door.)

2.Open the cartons or bags packed with your welder and inspect their contents for damage.

3.Layout the parts and compare them to the the packing list in Table 3 to familiar- ize yourself with the parts and what they are called. This will help you when reading the manual.

PACKING LIST

Table 3 contains a list of the items you will find packed in the carton.

Table 3. P_cking List

ITEM

 

 

 

QTY.

Welder

 

 

1

Face

Shield

 

1

Face

Shield

Handle

1

Shaded

Lens

1

Welder

Handle

1

Handle

Screws

2

Front

and Back Foot

1 ea.

Foot

Screws

 

4

Wire

Brush/Hammer

1

Parts

Bag

 

1

Contact

Tip

0.024

5

Contact

Tip

0.030

5

Contact

Tip

0.040

5

Nozzle

 

 

2

Wire

.030 Fluxcore

1/2 lb.

Manual,

Instruction

1

ASSEMBLE THE FACE SHIELD

1.Remove the lens retaining pegs and shield handle nut from the arm of the

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Contents Jcraftsmani Maintenance Shield Installing Handle Feet Selecting Shielding GasAssemble Important Safety Information Retain These Instructions for Future ReferenceFlash Hazards Shock HazardElectric Shock can Killi To reduce Fire or Explosion can Cause DEATH, INJURY, and Property DAM Fire HazardsAGE! To reduce the risk of death, injury, or Fume Hazards Improper Handling Maintenance of Compressed GASCompressed Gasses and Equipment Hazards Temperatures above 130F will require Additional Safety InformationDescription Welder OperatingInternal Thermal Protection Duty CycleHandle Power Source Connection Packing ListInstalling the Feet Installing the HandleSelecting Shielding GAS Pressed Gasses and Equipment Check the GAS FlowTOR if OIL, GREASE, or Damage are Present Drive Roller Install the Welding WireCord from the ac power source before installing wire Electric shock can kill! Always turnRight Way SET the Wire Drive Tension Change PolarityLearning to Weld Controls AndindicatorsHolding the GUN Angle B Welding TechniquesAngle a Distance from the Work PieceTypes of Weld Beads Welding PositionsOverhead Position Multiple Pass WeldingSpecial Welding Methods Three Passes TJont n Li, Three PassesSpot Welding Instructions Consumable MaintenanceElectric shock can kill! To reduce the risk Maintaining the Nozzle GUN AssemblyReplace a GUN Liner Cleaning the nozzle, and occasionally Preventive MaintenanceTroubleshooting Trouble Possible Cause Possible Remedy Low output or non- enetrating weld£.J Description Qty 66J Page Wire Feed Welder Model 196.205690 GUN Description QtySuggested Settings for Welder Riesgos De Vapores RiesgosRiesgos Destello Informaci6n Adicional de SeguridadConservar Estas Instrucciones Para Referencia Futura Informacion Importante DE SeguridadNota Riesgos DE Choque Electrico Destellos PeligrososAdvertencia Riegos DE IncendioRiesgos DE Gases Comprimidos Y DE SUS Equipos Riesgos DE VaporesILA Manipulacion O EL Mantenimiento Informacion Adicional DE Seguridad Proteccion Tirmica Interna DescripcinCaracteristicas DE Operacion DE LA Soldadora Ciclo DE FuncionamientoCordbn de Suministro Elctrico Cordbn de Soldadura La acumulaci6nElectrico Lista DE ContenidoInstalaciin DE LAS Patas Ensamblaje DE LA Careta Para SoldarInstalacicn DEL ASA Seleccibn del gas para soldar con alambre de aceroINSTALACI6N DEL GAS Protector Verificacin DEL Flujo DE GASSeleccion del Gas para Soldar Acero Inoxidable No Instalar EL Regulador SI Tiene ACEITE, Grasa O DanosAlineamiento Y Regulacin DEL Rodillo DE Avance Instalacion DEL Alambre SoldadorDesengancharlo AUN Figura PrecaucinCambio DE Polaridad Regulacion DE LA Tensin DEL Mecanismo DE AvancePrecaucin Aprenda a Soldar Controles E IndicadoresIlas Descargas Elictricas Pueden Como Sostener LA PistolaAngulo B Tecnicas Para SoldarAngulo a ILAS Descargas ElectricasCord6n de refuerzo Posici6n Vertical Mitodosespeciales Para Soldar Soldadura DE Puntos Figura 15. Junta a tope en V de tres pasadasILAS Descargas Electricas Pueden Instrucciones Para Soldadura DE PuntosMantenimiento General Mantenimiento DE InsumosPrueba DE Cortocircuito EN LA Boquilla Mantenimiento DE LA BoquillaPrecaucion Reemplazo DEL Forro DE LA PistolaInstalacin DEL Alambresoldador Diagnstico DE ProblemasMantenimiento Preventivo Problema Causa POSlBLE SOLUCl6N POSlBLE12ov!sl Transformador115V40x60AL 6257 ILl Soldadora CON Alimentador DE Alambre Modelo DescripcibnGraduaciones Sugeridas Para LA Soldadora 0308EAR8