Craftsman 196.20569 owner manual Shock Hazard, Flash Hazards, Electric Shock can Killi To reduce

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SHOCK HAZARD

WARNING

ELECTRIC SHOCK CAN KILLI To reduce

the risk of death or serious injury from shock, read, understand, and follow the following safety instructions. In addition, make certain that anyone else who uses this welding equipment, or who is a bystander in the welding area understands and follows these safety instructions as well.

IMPORTANT! TO REDUCE THE RISK OF DEATH, INJURY, OR PROPERTY DAMAGE, DO NOT ATTEMPT

OPERATION of this welding equipment until you have read and understand the following safety summary.

Do not, in any manner, come into physical contact with any part of the

welding current circuit. The welding current circuit includes:

a. the work piece or any conductive material in contact with it,

b. the ground clamp,

c. the electrode_ or welding wire, d. any metal parts on the electrode

holder, or wire feed gun.

Do not weld in a damp area or come in contact with a moist or wet surface.

Do not attempt to weld if any part of clothing or body is wet.

Do not allow the welding equipment to come in contact with water or moisture. Do not drag welding cables, wire feed gun, or welder power cord through or allow them to come into contact with water or moisture.

Do not touch welder, attempt to turn welder on or off if any part of the body or clothing is moist or if you are in physical contact with water or moisture.

Do not attempt to plug the welder into the power source if any part of body or cloth- ing is moist, or if you are in physical contact with water or moisture.

Do not connect welder work piece clamp to or weld on electrical conduit.

Do not alter power cord or power cord plug in any way.

Do not attempt to plug the welder

into the power source if the ground prong on power cord plug is bent over, broken off, or missing.

Do not allow the welder to be connected to the power source or attempt to weld if the welder, welding cables, welding site, or welder power cord are exposed to any form of atmospheric precipitation, or salt water spray.

Do not carry coiled welding cables around

shoulders, or any other part of the body, when they are plugged into the welder.

Do not modify any wiring, ground connections, switches, or fuses in this

welding equipment.

Wear welding gloves to help insulate hands from welding circuit.

Keep all liquid containers far enough away from the welder and work area so that if spilled, the liquid can not possibly come in contact with any part of the welder or electrical welding circuit.

Replace any cracked or damaged parts that are insulated or act as

insulators such as welding cables, power cord, or electrode holder IMMEDIATELY.

FLASH HAZARDS

WARNING

ARC RAYS CAN INJURE EYES AND BURN SKIN! To reduce the risk of injury from arc rays, read, understand, and follow the following safety instructions. In addition, make certain that anyone else that uses this welding equipment, or is a bystander in the welding area understands and follows these safety instructions as well. Headshields and filter should conform to ANSI Z87.1 stan- dards.

Do not look at an electric arc without proper protection. A welding arc is extremely bright and intense and, with inadequate or no eye protection, the retina can be burned, leav- ing a permanent dark spot in the field of vision. A shield or helmet with a number 10 shade filter lens (minimum) must be used. Do not strike a welding arc until all bystanders and you (the welder) have welding shields and/or helmets in place. Do not wear a cracked or broken

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Contents Jcraftsmani Maintenance Shield Installing Handle Feet Selecting Shielding GasAssemble Important Safety Information Retain These Instructions for Future ReferenceFlash Hazards Shock HazardElectric Shock can Killi To reduce Fire or Explosion can Cause DEATH, INJURY, and Property DAM Fire HazardsAGE! To reduce the risk of death, injury, or Fume Hazards Improper Handling Maintenance of Compressed GASCompressed Gasses and Equipment Hazards Temperatures above 130F will require Additional Safety InformationWelder Operating Internal Thermal ProtectionDescription Duty CycleHandle Power Source Connection Packing ListInstalling the Feet Installing the HandleSelecting Shielding GAS Pressed Gasses and Equipment Check the GAS FlowTOR if OIL, GREASE, or Damage are Present Install the Welding Wire Cord from the ac power source before installing wireDrive Roller Electric shock can kill! Always turnRight Way SET the Wire Drive Tension Change PolarityLearning to Weld Controls AndindicatorsHolding the GUN Welding Techniques Angle aAngle B Distance from the Work PieceTypes of Weld Beads Welding PositionsOverhead Position Multiple Pass WeldingSpecial Welding Methods Three Passes TJont n Li, Three PassesSpot Welding Instructions Consumable MaintenanceElectric shock can kill! To reduce the risk Maintaining the Nozzle GUN AssemblyReplace a GUN Liner Cleaning the nozzle, and occasionally Preventive MaintenanceTroubleshooting Trouble Possible Cause Possible Remedy Low output or non- enetrating weld£.J Description Qty 66J Page Wire Feed Welder Model 196.205690 GUN Description QtySuggested Settings for Welder Riesgos Riesgos DestelloRiesgos De Vapores Informaci6n Adicional de SeguridadConservar Estas Instrucciones Para Referencia Futura Informacion Importante DE SeguridadNota Riesgos DE Choque Electrico Destellos PeligrososAdvertencia Riegos DE IncendioRiesgos DE Gases Comprimidos Y DE SUS Equipos Riesgos DE VaporesILA Manipulacion O EL Mantenimiento Informacion Adicional DE Seguridad Descripcin Caracteristicas DE Operacion DE LA SoldadoraProteccion Tirmica Interna Ciclo DE FuncionamientoCordbn de Suministro Elctrico Cordbn de Soldadura La acumulaci6nElectrico Lista DE ContenidoEnsamblaje DE LA Careta Para Soldar Instalacicn DEL ASAInstalaciin DE LAS Patas Seleccibn del gas para soldar con alambre de aceroVerificacin DEL Flujo DE GAS Seleccion del Gas para Soldar Acero InoxidableINSTALACI6N DEL GAS Protector No Instalar EL Regulador SI Tiene ACEITE, Grasa O DanosAlineamiento Y Regulacin DEL Rodillo DE Avance Instalacion DEL Alambre SoldadorDesengancharlo AUN Figura PrecaucinCambio DE Polaridad Regulacion DE LA Tensin DEL Mecanismo DE AvancePrecaucin Controles E Indicadores Ilas Descargas Elictricas PuedenAprenda a Soldar Como Sostener LA PistolaTecnicas Para Soldar Angulo aAngulo B ILAS Descargas ElectricasCord6n de refuerzo Posici6n Vertical Mitodosespeciales Para Soldar Soldadura DE Puntos Figura 15. Junta a tope en V de tres pasadasInstrucciones Para Soldadura DE Puntos Mantenimiento GeneralILAS Descargas Electricas Pueden Mantenimiento DE InsumosMantenimiento DE LA Boquilla PrecaucionPrueba DE Cortocircuito EN LA Boquilla Reemplazo DEL Forro DE LA PistolaInstalacin DEL Alambresoldador Diagnstico DE ProblemasMantenimiento Preventivo Problema Causa POSlBLE SOLUCl6N POSlBLE12ov!sl Transformador115V40x60AL 6257 ILl Soldadora CON Alimentador DE Alambre Modelo DescripcibnGraduaciones Sugeridas Para LA Soldadora 0308EAR8