Craftsman 196.20569 Important Safety Information, Retain These Instructions for Future Reference

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Every craftsman respects the tools with

which they work. They know that the tools represent years of constantly improved designs and developments. The true craftsman also knows that tools are dangerous if misused or abused.

Reading this operator's manual before using the welder will enable you to do a better, safer job. Learn the welder's applications and ILmitations as well as the specific poter_i'al hazards peculiar to welding.

IMPORTANT SAFETY

INFORMATION

The following safety information is provided as guidelines to help you operate your new welder under the safest possible conditions. Any equipment that uses electrical power can be potentially dangerous to use when safety or safe handling instructions are not known or not followed. The following safety information is provided to give the user the information necessary for safe use and operation.

A procedure step preceded by a

WARNING is an indication that the next step contains a procedure that might be injurious

to a person if proper safety precautions are not heeded.

A procedure preceded by a CAUTION is an indication that the next step contains a procedure that might damage the equipment being used.

A NOTE may be used before or after a procedure step to highlight or explain something in that step.

READ ALL SAFETY INSTRUCTIONS CAREFULLY before attempting to install, operate, or service this welder. Failure to comply with these instructions could result in personal injury and/or property damage.

RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Note:

The following safety alert symbols identify important safety messages in this manual.

When you see one of the symbols shown here, be alert to the possibility of personal injury and carefully read the message that follows.

This symbol indicates that the possibility of electric shock hazard exists during the operation of the step(s) that follow.

Tills symbol indicates that the possibility of fire hazard exists

during the operation of the step(s) that follow.

This symbol indicates that the helmet must be worn during the step(s) that follow to protect against eye damage and burns due to flash hazard.

This symbol indicates that the possibility of toxic gas hazard exists during operation of the step(s) that follow.

This symbol indicates that the possibility of being burned by hot slag exists during operation of the step(s) that follow.

This symbol indicates that the eye protection should be worn to protect against flying debris in the following step(s).

This symbol indicates that the possibility of injury or death exists due to improper handling and maintenance of compressed gas cylinders or regulators.

Published standards on safety are available. They are listed in ADDITIONAL SAFETY INFORMATION at the end of this SAFETY SUMMARY.

The National Electrical Code, Occupation Safety and Health Act regulations, local industrial codes and local inspection requirements also provide a basis for equipment installation, use, and service.

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Contents Jcraftsmani Shield Installing Handle Feet Selecting Shielding Gas MaintenanceAssemble Retain These Instructions for Future Reference Important Safety InformationShock Hazard Flash HazardsElectric Shock can Killi To reduce Fire Hazards Fire or Explosion can Cause DEATH, INJURY, and Property DAMAGE! To reduce the risk of death, injury, or Improper Handling Maintenance of Compressed GAS Fume HazardsCompressed Gasses and Equipment Hazards Additional Safety Information Temperatures above 130F will requireDuty Cycle Welder OperatingInternal Thermal Protection DescriptionHandle Packing List Power Source ConnectionInstalling the Handle Installing the FeetSelecting Shielding GAS Check the GAS Flow Pressed Gasses and EquipmentTOR if OIL, GREASE, or Damage are Present Electric shock can kill! Always turn Install the Welding WireCord from the ac power source before installing wire Drive RollerRight Way Change Polarity SET the Wire Drive TensionControls Andindicators Learning to WeldHolding the GUN Distance from the Work Piece Welding TechniquesAngle a Angle BWelding Positions Types of Weld BeadsMultiple Pass Welding Overhead PositionThree Passes TJont n Li, Three Passes Special Welding MethodsConsumable Maintenance Spot Welding InstructionsElectric shock can kill! To reduce the risk GUN Assembly Maintaining the NozzleReplace a GUN Liner Preventive Maintenance Cleaning the nozzle, and occasionallyTroubleshooting Low output or non- enetrating weld Trouble Possible Cause Possible Remedy£.J Description Qty 66J Page Description Qty Wire Feed Welder Model 196.205690 GUNSuggested Settings for Welder Informaci6n Adicional de Seguridad RiesgosRiesgos Destello Riesgos De VaporesInformacion Importante DE Seguridad Conservar Estas Instrucciones Para Referencia FuturaNota Destellos Peligrosos Riesgos DE Choque ElectricoRiegos DE Incendio AdvertenciaRiesgos DE Vapores Riesgos DE Gases Comprimidos Y DE SUS EquiposILA Manipulacion O EL Mantenimiento Informacion Adicional DE Seguridad Ciclo DE Funcionamiento DescripcinCaracteristicas DE Operacion DE LA Soldadora Proteccion Tirmica InternaCordbn de Soldadura La acumulaci6n Cordbn de Suministro ElctricoLista DE Contenido ElectricoSeleccibn del gas para soldar con alambre de acero Ensamblaje DE LA Careta Para SoldarInstalacicn DEL ASA Instalaciin DE LAS PatasNo Instalar EL Regulador SI Tiene ACEITE, Grasa O Danos Verificacin DEL Flujo DE GASSeleccion del Gas para Soldar Acero Inoxidable INSTALACI6N DEL GAS ProtectorInstalacion DEL Alambre Soldador Alineamiento Y Regulacin DEL Rodillo DE AvanceDesengancharlo AUN Precaucin FiguraRegulacion DE LA Tensin DEL Mecanismo DE Avance Cambio DE PolaridadPrecaucin Como Sostener LA Pistola Controles E IndicadoresIlas Descargas Elictricas Pueden Aprenda a SoldarILAS Descargas Electricas Tecnicas Para SoldarAngulo a Angulo BCord6n de refuerzo Posici6n Vertical Figura 15. Junta a tope en V de tres pasadas Mitodosespeciales Para Soldar Soldadura DE PuntosMantenimiento DE Insumos Instrucciones Para Soldadura DE PuntosMantenimiento General ILAS Descargas Electricas PuedenReemplazo DEL Forro DE LA Pistola Mantenimiento DE LA BoquillaPrecaucion Prueba DE Cortocircuito EN LA BoquillaDiagnstico DE Problemas Instalacin DEL AlambresoldadorMantenimiento Preventivo Causa POSlBLE SOLUCl6N POSlBLE Problema12ov!sl Transformador115V40x60AL 6257 ILl Descripcibn Soldadora CON Alimentador DE Alambre Modelo030 Graduaciones Sugeridas Para LA Soldadora8EAR8