Miller Electric TS, IH manual Introduction

Page 11

SECTION 3 − INTRODUCTION

The Induction Heating Temperature Station (IH/TS) is designed to be used with Induction Heating Systems for pre-heat and post-heat (stress relieving) applications. The station is built in two different configurations; as a controller only or as a controller with a digital recorder.

The controller in the IH/TS comes pre-programmed from the factory with a typical stress relieving temperature profile that can be easily changed to match specific customer stress relief requirements. Also, the controller can be programmed to operate in a pre-heat mode. These instructions will guide the operator in the proper use of the station which includes programming and setting up the controller, and operating the recorder.

OM-203 185 Page 7

Image 11

Contents

File Induction Heating OM-203 185FProcesses DescriptionFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors Electric Shock can kill − Safety Precautions − Read Before UsingSymbol Usage Induction Heating HazardsCalifornia Proposition 65 Warnings Principal Safety StandardsAbout Pacemakers EMF Information LE Chauffage PAR Induction peut provoquer un incendie − Mesures DE Securite Pour LE Chauffage PAR Induction LE Chauffage PAR Induction peut être dangereux Porteurs de stimulateur cardiaque, restez à distance DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques − Introduction Specification Description − InstallationSpecifications IH/TS InstallationInput 14 Pin Information For Receptacle RC1 Connecting To Power SourceRear Connecting 25kW System Cords And CablesFront Such as grinders, drills, lights, etc Connecting 5kW System Cords And CablesFrontRear CoolerConnecting External Device IH/TS Front Panel − Components and ControlsIH/TS Rear Panel Controller 200.0Parameter Display − Setup and OperationSafety Equipment IH/TS Setup Select Power Source2-1 Digital Recorder Controls Time Date Setup − Digital2-2 Login As Engineer Locale SetupChannel Cycling On/Off And Notes Time And Date SetupLogin As User Go To Home ScreenName OperationController Display Definitions Run List Sub-Menu DefinitionsController Operation Setpoint remains constant for a specified period Programming The 2408 ControllerProgram List Terms And Definitions Segment Type DefinitionsExample Pre−heat Profile Deg/ hr Example Stress Relief ProfileStep to 600 F Ramp rateDeg/hr Example Multi−Step Stress Relief ProfileRamp to 800 F @ 400 /hr Ramp to 1250 F Ramp to 800 F Ramp to 600 FSets output to Profile Set-Up WorksheetStart Recording Batch Recording Using 5100 Digital RecorderBegin Batch recording -3-3-1. Login As User Saving Data To a Disk Recommended After Each Batch Stop RecordingDownloading Files From Recorder Network Connection Windows 95, 98, MEChanging IP Address To Connect The IH/TS For Windows For Windows 95, 98, ME Troubleshooting Connection ProblemsRunning a Program To Preheat Or Stress Relief OP1 SP2 Recovering From An InterruptionBacking Up The Database Installing Review Software And First Time SetupReview software first time setup screen Viewing Data In Review SoftwareSelect Transfer Files Running Review SoftwareStart Review software Select Files Select OK Single File With Batch NameSelect Start Transfer Single File With No Batch NameMultiple Files With No Batch Names Multiple Files With Batch NamesSelect Add Point Select File Select New ChartScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save Select File Select Print to print entire profile on one File name becomes Part of the chartScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder Select Channel Number For each Channel NumberLoad File Date SetupGo To Home Screen Time SetupLogin As User Months − Maintenance & TroubleshootingRoutine Maintenance TroubleshootingBefore 10 degree window is Goto ConF, IA ConF Module 1 Config. See SectionIf display flashes no.io again, or if Advance to next screen When touched, but does notIs complete, turn Ihts power off and back on again See SectionDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Version Number Factory Set ParametersController Version Number Press Page to Press ScrollController Edit Parameters Output List Controller Full Parameters Prior To VersionNavigation Across Scroll Down Home List VariesNavigation Across Configure Parameters Prior To VersionController OM-203 Navigation Across Scroll Down Home List Controller Full Parameters Effective w/VersionConfigure Parameters Effective w/Version Calibrator Calibration Certification ProcedureType-K Mini Connector Fluke-714 ThermocoupleCircuit Diagram For IH/TS − Electrical DiagramsComplete Assembly − Parts List198 Page Page Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact