Miller Electric TS, IH manual Your distributor also gives, Service, Support

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Warranty Questions?

Effective January 1, 2005 (Equipment with a serial number preface of “LF” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

Call

1-800-4-A-MILLER for your local Miller distributor.

Your distributor also gives

you ...

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions? Contact your distributor.

The expertise of the distributor and Miller is there to help you, every step of the way.

LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the date that the equipment was delivered to the original retail purchaser, or one year after the equipment is sent to a North American distributor or eighteen months after the equipment is sent to an International distributor.

1.5 Years Parts — 3 Years Labor

*Original main power rectifiers

*Inverters (input and output rectifiers only)

2.3 Years — Parts and Labor

*Transformer/Rectifier Power Sources

*Plasma Arc Cutting Power Sources

*Semi-Automatic and Automatic Wire Feeders

*Inverter Power Sources (Unless Otherwise Stated)

*Water Coolant Systems (Integrated)

*Intellitig

*Maxstar 150

*Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the engine manufacturer.)

3.1 Year — Parts and Labor Unless Specified

*DS-2 Wire Feeder

*Motor Driven Guns (w/exception of Spoolmate Spoolguns)

*Process Controllers

*Positioners and Controllers

*Automatic Motion Devices

*RFCS Foot Controls

*Induction Heating Power Sources and Coolers

*Water Coolant Systems (Non-Integrated)

*Flowgauge and Flowmeter Regulators (No Labor)

*HF Units

*Grids

*Maxstar 85, 140

*Spot Welders

*Load Banks

*Arc Stud Power Sources & Arc Stud Guns

*Racks

*Running Gear/Trailers

*Plasma Cutting Torches (except APT & SAF Models)

*Field Options

(NOTE: Field options are covered under True Bluefor the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

4.6 Months — Batteries

5.90 Days — Parts

*MIG Guns/TIG Torches

*Induction Heating Coils and Blankets

*APT & SAF Model Plasma Cutting Torches

*Remote Controls

*Accessory Kits

*Replacement Parts (No labor)

*Spoolmate Spoolguns

*Canvas Covers

Miller’s True BlueLimited Warranty shall not apply to:

1.Consumable components; such as contact tips, cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear. (Exception: brushes, slip rings, and relays are covered on Bobcat, Trailblazer, and Legend models.)

2.Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

miller_warr 1/05

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Contents File Induction Heating OM-203 185FProcesses DescriptionFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors Electric Shock can kill − Safety Precautions − Read Before UsingSymbol Usage Induction Heating HazardsCalifornia Proposition 65 Warnings Principal Safety StandardsAbout Pacemakers EMF Information− Mesures DE Securite Pour LE Chauffage PAR Induction LE Chauffage PAR Induction peut être dangereuxLE Chauffage PAR Induction peut provoquer un incendie Porteurs de stimulateur cardiaque, restez à distance DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques − Introduction Specification Description − InstallationSpecifications IH/TS InstallationInput 14 Pin Information For Receptacle RC1 Connecting To Power SourceConnecting 25kW System Cords And Cables FrontRear Such as grinders, drills, lights, etc Connecting 5kW System Cords And CablesFrontRear CoolerConnecting External Device IH/TS Front Panel − Components and ControlsIH/TS Rear Panel Controller 200.0Parameter Display − Setup and OperationSafety Equipment IH/TS Setup Select Power Source2-1 Digital Recorder Controls Time Date Setup − Digital2-2 Login As Engineer Locale SetupChannel Cycling On/Off And Notes Time And Date SetupLogin As User Go To Home ScreenName OperationController Display Definitions Run List Sub-Menu DefinitionsController Operation Setpoint remains constant for a specified period Programming The 2408 ControllerProgram List Terms And Definitions Segment Type DefinitionsExample Pre−heat Profile Deg/ hr Example Stress Relief ProfileStep to 600 F Ramp rateDeg/hr Example Multi−Step Stress Relief ProfileRamp to 800 F @ 400 /hr Ramp to 1250 F Ramp to 800 F Ramp to 600 FSets output to Profile Set-Up WorksheetBatch Recording Using 5100 Digital Recorder Begin Batch recording -3-3-1. Login As UserStart Recording Saving Data To a Disk Recommended After Each Batch Stop RecordingNetwork Connection Windows 95, 98, ME Changing IP Address To Connect The IH/TS For WindowsDownloading Files From Recorder For Windows 95, 98, ME Troubleshooting Connection ProblemsRunning a Program To Preheat Or Stress Relief OP1 SP2 Recovering From An InterruptionBacking Up The Database Installing Review Software And First Time SetupReview software first time setup screen Viewing Data In Review SoftwareRunning Review Software Start Review softwareSelect Transfer Files Select Files Select OK Single File With Batch NameSelect Start Transfer Single File With No Batch NameMultiple Files With No Batch Names Multiple Files With Batch NamesSelect Add Point Select File Select New ChartScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save Select File Select Print to print entire profile on one File name becomes Part of the chartScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder Select Channel Number For each Channel NumberLoad File Date SetupTime Setup Login As UserGo To Home Screen Months − Maintenance & TroubleshootingRoutine Maintenance TroubleshootingGoto ConF, IA ConF Module 1 Config. See Section If display flashes no.io again, or ifBefore 10 degree window is Advance to next screen When touched, but does notIs complete, turn Ihts power off and back on again See SectionDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Version Number Factory Set ParametersController Version Number Press Page to Press ScrollController Edit Parameters Output List Controller Full Parameters Prior To VersionNavigation Across Scroll Down Home List VariesConfigure Parameters Prior To Version ControllerNavigation Across OM-203 Navigation Across Scroll Down Home List Controller Full Parameters Effective w/VersionConfigure Parameters Effective w/Version Calibrator Calibration Certification ProcedureType-K Mini Connector Fluke-714 ThermocoupleCircuit Diagram For IH/TS − Electrical DiagramsComplete Assembly − Parts List198 Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact