Miller Electric IH, TS manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Mil_Thank 4/05

Working as hard as you do

−every power source from Miller is backed by the most hassle-free warranty in the business.

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Contents Description OM-203 185FProcesses File Induction HeatingFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors Induction Heating Hazards − Safety Precautions − Read Before UsingSymbol Usage Electric Shock can killPrincipal Safety Standards California Proposition 65 WarningsEMF Information About PacemakersLE Chauffage PAR Induction peut provoquer un incendie − Mesures DE Securite Pour LE Chauffage PAR InductionLE Chauffage PAR Induction peut être dangereux DES Organes Mobiles peuvent provoquer des blessures Porteurs de stimulateur cardiaque, restez à distanceEn ce qui concerne les stimulateurs cardiaques − Introduction IH/TS Installation − InstallationSpecifications Specification DescriptionConnecting To Power Source Input 14 Pin Information For Receptacle RC1Rear Connecting 25kW System Cords And CablesFront Cooler Connecting 5kW System Cords And CablesFrontRear Such as grinders, drills, lights, etcConnecting External Device − Components and Controls IH/TS Front PanelIH/TS Rear Panel 200.0 ControllerIH/TS Setup Select Power Source − Setup and OperationSafety Equipment Parameter DisplayLocale Setup Time Date Setup − Digital2-2 Login As Engineer 2-1 Digital Recorder ControlsGo To Home Screen Time And Date SetupLogin As User Channel Cycling On/Off And NotesRun List Sub-Menu Definitions OperationController Display Definitions NameController Operation Segment Type Definitions Programming The 2408 ControllerProgram List Terms And Definitions Setpoint remains constant for a specified periodExample Pre−heat Profile Ramp rate Example Stress Relief ProfileStep to 600 F Deg/ hrRamp to 800 F Ramp to 600 F Example Multi−Step Stress Relief ProfileRamp to 800 F @ 400 /hr Ramp to 1250 F Deg/hrProfile Set-Up Worksheet Sets output toStart Recording Batch Recording Using 5100 Digital RecorderBegin Batch recording -3-3-1. Login As User Stop Recording Saving Data To a Disk Recommended After Each BatchDownloading Files From Recorder Network Connection Windows 95, 98, MEChanging IP Address To Connect The IH/TS For Windows Troubleshooting Connection Problems For Windows 95, 98, MERunning a Program To Preheat Or Stress Relief Recovering From An Interruption OP1 SP2Viewing Data In Review Software Installing Review Software And First Time SetupReview software first time setup screen Backing Up The DatabaseSelect Transfer Files Running Review SoftwareStart Review software Select Files Single File With Batch Name Select OKSingle File With No Batch Name Select Start TransferMultiple Files With Batch Names Multiple Files With No Batch NamesSelect File Select New Chart Select Add PointScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save File name becomes Part of the chart Select File Select Print to print entire profile on oneScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder For each Channel Number Select Channel NumberDate Setup Load FileGo To Home Screen Time SetupLogin As User Troubleshooting − Maintenance & TroubleshootingRoutine Maintenance MonthsBefore 10 degree window is Goto ConF, IA ConF Module 1 Config. See SectionIf display flashes no.io again, or if See Section When touched, but does notIs complete, turn Ihts power off and back on again Advance to next screenDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Press Page to Press Scroll Factory Set ParametersController Version Number Version NumberController Edit Parameters Varies Controller Full Parameters Prior To VersionNavigation Across Scroll Down Home List Output ListNavigation Across Configure Parameters Prior To VersionController Controller Full Parameters Effective w/Version OM-203 Navigation Across Scroll Down Home ListConfigure Parameters Effective w/Version Fluke-714 Thermocouple Calibration Certification ProcedureType-K Mini Connector Calibrator− Electrical Diagrams Circuit Diagram For IH/TS− Parts List Complete Assembly198 Page Page Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s