Miller Electric TS Connecting 5kW System Cords And Cables, FrontRear, Cooler, Cart Tension cable

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4-6. Connecting 5kW System Cords And Cables

FrontRear

Output

Connectors

Hose From

Output Extension Cable

To IH/TS

Hose From IH/TS To	Hose From Cooler To
Cooler	Output Extension Cable

Connect the power output cable and	The IH/TS Control is plugged in the left
coolant lines as shown.	side duplex. Do not use these duplex
Connect 110-volt power cable as shown.	connections for operating auxiliary tools,
Connect 110-volt power cable as shown.	such as grinders, drills, lights, etc.
Plug the 110-volt cooler power cord into	D Connect the “coolant out” line from
the duplex at the rear of the power source	the cooler directly to the output ex-
cart.	tension cable.

803 040-A

DConnect the “coolant in” line on the IH/TS directly to the remaining output extension cable connection.

DConnect the “coolant out” line from the IH/TS to the “coolant in” line on the cooler.

OM-203 185 Page 11

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Contents

File Induction Heating OM-203 185FProcesses DescriptionFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors Electric Shock can kill − Safety Precautions − Read Before UsingSymbol Usage Induction Heating HazardsCalifornia Proposition 65 Warnings Principal Safety StandardsAbout Pacemakers EMF Information− Mesures DE Securite Pour LE Chauffage PAR Induction LE Chauffage PAR Induction peut être dangereuxLE Chauffage PAR Induction peut provoquer un incendie Porteurs de stimulateur cardiaque, restez à distance DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques − Introduction Specification Description − Installation Specifications IH/TS InstallationInput 14 Pin Information For Receptacle RC1 Connecting To Power SourceConnecting 25kW System Cords And Cables FrontRear Such as grinders, drills, lights, etc Connecting 5kW System Cords And CablesFrontRear CoolerConnecting External Device IH/TS Front Panel − Components and ControlsIH/TS Rear Panel Controller 200.0Parameter Display − Setup and OperationSafety Equipment IH/TS Setup Select Power Source2-1 Digital Recorder Controls Time Date Setup − Digital2-2 Login As Engineer Locale SetupChannel Cycling On/Off And Notes Time And Date SetupLogin As User Go To Home ScreenName OperationController Display Definitions Run List Sub-Menu DefinitionsController Operation Setpoint remains constant for a specified period Programming The 2408 ControllerProgram List Terms And Definitions Segment Type DefinitionsExample Pre−heat Profile Deg/ hr Example Stress Relief ProfileStep to 600 F Ramp rateDeg/hr Example Multi−Step Stress Relief ProfileRamp to 800 F @ 400 /hr Ramp to 1250 F Ramp to 800 F Ramp to 600 FSets output to Profile Set-Up WorksheetBatch Recording Using 5100 Digital Recorder Begin Batch recording -3-3-1. Login As UserStart Recording Saving Data To a Disk Recommended After Each Batch Stop RecordingNetwork Connection Windows 95, 98, ME Changing IP Address To Connect The IH/TS For WindowsDownloading Files From Recorder For Windows 95, 98, ME Troubleshooting Connection ProblemsRunning a Program To Preheat Or Stress Relief OP1 SP2 Recovering From An InterruptionBacking Up The Database Installing Review Software And First Time SetupReview software first time setup screen Viewing Data In Review SoftwareRunning Review Software Start Review softwareSelect Transfer Files Select Files Select OK Single File With Batch NameSelect Start Transfer Single File With No Batch NameMultiple Files With No Batch Names Multiple Files With Batch NamesSelect Add Point Select File Select New ChartScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save Select File Select Print to print entire profile on one File name becomes Part of the chartScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder Select Channel Number For each Channel NumberLoad File Date SetupTime Setup Login As UserGo To Home Screen Months − Maintenance & TroubleshootingRoutine Maintenance TroubleshootingGoto ConF, IA ConF Module 1 Config. See Section If display flashes no.io again, or ifBefore 10 degree window is Advance to next screen When touched, but does notIs complete, turn Ihts power off and back on again See SectionDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Version Number Factory Set ParametersController Version Number Press Page to Press ScrollController Edit Parameters Output List Controller Full Parameters Prior To VersionNavigation Across Scroll Down Home List VariesConfigure Parameters Prior To Version ControllerNavigation Across OM-203 Navigation Across Scroll Down Home List Controller Full Parameters Effective w/VersionConfigure Parameters Effective w/Version Calibrator Calibration Certification ProcedureType-K Mini Connector Fluke-714 ThermocoupleCircuit Diagram For IH/TS − Electrical DiagramsComplete Assembly − Parts List198 Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact