Miller Electric manual Specifications, IH/TS Installation, Specification Description

Page 12

 

 

SECTION 4 − INSTALLATION

 

 

 

 

4-1.

Specifications

 

 

 

 

 

 

Specification

Description

 

 

 

 

Overall Dimensions

Height: 10 in (254 mm); Width: 14-1/2 in (368 mm); Depth: 16 in (406 mm)

 

 

Weight

 

Net: IH/TS (no recorder) 13.1 lb (5.9 kg); IH/TS (digital recorder) 21.1 lb (9.6 kg)

 

 

Type Of Input Power

24 Volts DC, 115 Volts AC

 

 

 

 

Memory Capacity

One Program Up To 8 Segments

 

 

 

 

Control Capacity

Single Power Source Control

 

 

 

 

Operating Temperature Range

41° To 104° F (5° To 40° C)

 

 

 

 

Storage Temperature Range

−4° To 122° F (−20° To 50° C)

 

 

 

 

Reference the controller and recorder manuals for additional information.

 

 

 

 

4-2.

IH/TS Installation

 

 

 

 

 

 

 

Y Turn Off and

disconnect

 

 

 

 

input power.

 

 

 

 

 

5 kW System

 

 

 

 

1

1.

Temperature

 

 

 

 

 

Control/Recorder

 

 

1

 

2.

5kW Mounting Bracket

 

 

 

8

3.

Screw, 10-32 (4)

 

 

 

 

Install and secure IH/TS to mount-

 

 

 

 

 

 

ing bracket using supplied #10

4

 

8

screws.

 

 

 

 

4.

5kW Power Source Case

 

 

 

7

5. Case Sheet Metal Screw (4)

 

 

Remove case sheet metal screws

 

 

 

 

 

2

from both top left and right sides of

 

 

unit. Install mounting bracket to

 

 

6

 

 

power source and secure by rein-

 

 

 

 

 

5

stalling sheet metal screws.

 

 

 

25 kW System

 

 

 

 

 

 

 

 

 

 

6. 25 kW Power Source Case

 

 

 

7.

Rear Mounting Bracket

 

 

 

 

8.

Screw, 1/4-20 (2)

 

 

 

 

Remove front and middle mounting

 

 

3

screws from top of Item 6 case. Lo-

 

 

4

cate IH/TS and reinstall

front

 

 

 

mounting screws.

Locate

rear

 

 

 

mounting bracket, and secure with

 

 

 

supplied 1/4-20 screws. Reinstall

 

 

 

middle mounting screws to secure

 

 

 

bracket to case.

 

 

Tools Needed:

3/8, 5/16 in

Ref. 802 905-A / 802 900

OM-203 185 Page 8

Image 12 Contents
OM-203 185F ProcessesDescription File Induction HeatingFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors − Safety Precautions − Read Before Using Symbol UsageInduction Heating Hazards Electric Shock can killPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Pacemakers− Mesures DE Securite Pour LE Chauffage PAR Induction LE Chauffage PAR Induction peut être dangereuxLE Chauffage PAR Induction peut provoquer un incendie DES Organes Mobiles peuvent provoquer des blessures Porteurs de stimulateur cardiaque, restez à distanceEn ce qui concerne les stimulateurs cardiaques − Introduction − Installation SpecificationsIH/TS Installation Specification DescriptionConnecting To Power Source Input 14 Pin Information For Receptacle RC1Connecting 25kW System Cords And Cables FrontRear Connecting 5kW System Cords And Cables FrontRearCooler Such as grinders, drills, lights, etcConnecting External Device − Components and Controls IH/TS Front PanelIH/TS Rear Panel 200.0 Controller− Setup and Operation Safety EquipmentIH/TS Setup Select Power Source Parameter DisplayTime Date Setup − Digital 2-2 Login As EngineerLocale Setup 2-1 Digital Recorder ControlsTime And Date Setup Login As UserGo To Home Screen Channel Cycling On/Off And NotesOperation Controller Display DefinitionsRun List Sub-Menu Definitions NameController Operation Programming The 2408 Controller Program List Terms And DefinitionsSegment Type Definitions Setpoint remains constant for a specified periodExample Pre−heat Profile Example Stress Relief Profile Step to 600 FRamp rate Deg/ hrExample Multi−Step Stress Relief Profile Ramp to 800 F @ 400 /hr Ramp to 1250 FRamp to 800 F Ramp to 600 F Deg/hrProfile Set-Up Worksheet Sets output toBatch Recording Using 5100 Digital Recorder Begin Batch recording -3-3-1. Login As UserStart Recording Stop Recording Saving Data To a Disk Recommended After Each BatchNetwork Connection Windows 95, 98, ME Changing IP Address To Connect The IH/TS For WindowsDownloading Files From Recorder Troubleshooting Connection Problems For Windows 95, 98, MERunning a Program To Preheat Or Stress Relief Recovering From An Interruption OP1 SP2Installing Review Software And First Time Setup Review software first time setup screenViewing Data In Review Software Backing Up The DatabaseRunning Review Software Start Review softwareSelect Transfer Files Select Files Single File With Batch Name Select OKSingle File With No Batch Name Select Start TransferMultiple Files With Batch Names Multiple Files With No Batch NamesSelect File Select New Chart Select Add PointScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save File name becomes Part of the chart Select File Select Print to print entire profile on oneScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder For each Channel Number Select Channel NumberDate Setup Load FileTime Setup Login As UserGo To Home Screen − Maintenance & Troubleshooting Routine MaintenanceTroubleshooting MonthsGoto ConF, IA ConF Module 1 Config. See Section If display flashes no.io again, or ifBefore 10 degree window is When touched, but does not Is complete, turn Ihts power off and back on againSee Section Advance to next screenDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Factory Set Parameters Controller Version NumberPress Page to Press Scroll Version NumberController Edit Parameters Controller Full Parameters Prior To Version Navigation Across Scroll Down Home ListVaries Output ListConfigure Parameters Prior To Version ControllerNavigation Across Controller Full Parameters Effective w/Version OM-203 Navigation Across Scroll Down Home ListConfigure Parameters Effective w/Version Calibration Certification Procedure Type-K Mini ConnectorFluke-714 Thermocouple Calibrator− Electrical Diagrams Circuit Diagram For IH/TS− Parts List Complete Assembly198 Page Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s