Miller Electric IH, TS manual OM-203 185

Page 60

Check for 115 volts ac at plug on rear of recorder and reseat plug.

If 115 volts ac is not present, check wiring between plug PLG4, receptacle RC4, and power switch.

If 115 volts ac is present at plug on rear of recorder, check that green LED is illuminated by viewing through louvers on side of recorder.

A green LED should be visible through the louvers on the side of the recorder. If green LED is not illuminated, replace recorder.

If drive does illuminate, replace the recorder.

D. Flow/Limit Light Does Not Illuminate When Cooler Is Turned Off

Check that cooler is plugged into switched receptacle and switch is in the Off position. Unplug cooler power cord from receptacle.

Disconnect power output/extension cable from power source. Press green Run button, and check if Fault/Limit light illuminates.

If light did not illuminate, check if power source displays Under Frequency Fault.

If power source does not display fault, consult power source Owner’s Manual for troubleshooting. If power source does display fault, check parameter display for error message.

If error message appears on parameter display, proceed as follows: Remove Fault/Limit amber lense and bulb.

Check for 115 volts ac at light socket.

If 115 volts ac is present, replace Fault/Limit bulb. If 115 volts ac is not present, proceed as follows:

Remove IH/TS wrapper.

Check for 115 volts ac between pin 13 at receptacle RC3 and neutral (switch S1-1, lead 2). If 115 volts ac is present, check wiring for Fault/Limit light PL-2.

If 115 volts ac is not present, check for 115 volts ac between pin 14 at receptacle RC3 and neutral (switch S1-1, lead 2).

If 115 volts ac is present, replace circuit board PC1.

If 115 volts ac is not present, check wiring from pin 14 at receptacle RC3. If no error message appears on the parameter display, proceed as follows: Unplug IH/TS 115 volts ac power cord.

Remove IH/TS wrapper.

Check for an open circuit at RC3 between pins 17 and 18. If circuit is open, replace circuit board PC1.

If circuit is not open, consult power source Owner’s Manual for troubleshooting. Reconnect IH/TS 115 volts ac power cord.

If light illuminates, disconnect Coolant In (red) fitting from IH/TS. Spray silicone lubricant into fitting.

Insert a long narrow screwdriver into fitting and actuate flow switch plunger several times. Remove IH/TS wrapper.

Disconnect flow switch leads.

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Contents OM-203 185F ProcessesDescription File Induction HeatingFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors − Safety Precautions − Read Before Using Symbol UsageInduction Heating Hazards Electric Shock can killPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Pacemakers− Mesures DE Securite Pour LE Chauffage PAR Induction LE Chauffage PAR Induction peut être dangereuxLE Chauffage PAR Induction peut provoquer un incendie DES Organes Mobiles peuvent provoquer des blessures Porteurs de stimulateur cardiaque, restez à distanceEn ce qui concerne les stimulateurs cardiaques − Introduction − Installation SpecificationsIH/TS Installation Specification DescriptionConnecting To Power Source Input 14 Pin Information For Receptacle RC1Connecting 25kW System Cords And Cables FrontRear Connecting 5kW System Cords And Cables FrontRearCooler Such as grinders, drills, lights, etcConnecting External Device − Components and Controls IH/TS Front PanelIH/TS Rear Panel 200.0 Controller− Setup and Operation Safety EquipmentIH/TS Setup Select Power Source Parameter DisplayTime Date Setup − Digital 2-2 Login As EngineerLocale Setup 2-1 Digital Recorder ControlsTime And Date Setup Login As UserGo To Home Screen Channel Cycling On/Off And NotesOperation Controller Display DefinitionsRun List Sub-Menu Definitions NameController Operation Programming The 2408 Controller Program List Terms And DefinitionsSegment Type Definitions Setpoint remains constant for a specified periodExample Pre−heat Profile Example Stress Relief Profile Step to 600 FRamp rate Deg/ hrExample Multi−Step Stress Relief Profile Ramp to 800 F @ 400 /hr Ramp to 1250 FRamp to 800 F Ramp to 600 F Deg/hrProfile Set-Up Worksheet Sets output toBatch Recording Using 5100 Digital Recorder Begin Batch recording -3-3-1. Login As UserStart Recording Stop Recording Saving Data To a Disk Recommended After Each BatchNetwork Connection Windows 95, 98, ME Changing IP Address To Connect The IH/TS For WindowsDownloading Files From Recorder Troubleshooting Connection Problems For Windows 95, 98, MERunning a Program To Preheat Or Stress Relief Recovering From An Interruption OP1 SP2Installing Review Software And First Time Setup Review software first time setup screenViewing Data In Review Software Backing Up The DatabaseRunning Review Software Start Review softwareSelect Transfer Files Select Files Single File With Batch Name Select OKSingle File With No Batch Name Select Start TransferMultiple Files With Batch Names Multiple Files With No Batch NamesSelect File Select New Chart Select Add PointScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save File name becomes Part of the chart Select File Select Print to print entire profile on oneScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder For each Channel Number Select Channel NumberDate Setup Load FileTime Setup Login As UserGo To Home Screen − Maintenance & Troubleshooting Routine MaintenanceTroubleshooting MonthsGoto ConF, IA ConF Module 1 Config. See Section If display flashes no.io again, or ifBefore 10 degree window is When touched, but does not Is complete, turn Ihts power off and back on againSee Section Advance to next screenDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Factory Set Parameters Controller Version NumberPress Page to Press Scroll Version NumberController Edit Parameters Controller Full Parameters Prior To Version Navigation Across Scroll Down Home ListVaries Output ListConfigure Parameters Prior To Version ControllerNavigation Across Controller Full Parameters Effective w/Version OM-203 Navigation Across Scroll Down Home ListConfigure Parameters Effective w/Version Calibration Certification Procedure Type-K Mini ConnectorFluke-714 Thermocouple Calibrator− Electrical Diagrams Circuit Diagram For IH/TS− Parts List Complete Assembly198 Page Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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