Miller Electric IH, TS manual Connecting External Device

Page 16

4-7. Connecting External Device

1

6

5

The IH/TS must have (as a minimum) one thermocouple connected to receptacle TC1. If multiple thermocouples are desired, either use individual thermocouple plugs or the thermocouple extension cable.

To connect thermocouples to the control, proceed as follows:

Turn Off power source.

1.Temperature Controller

2.Thermocouple Receptacles

3.Individual Thermocouple Plug

4.Thermocouple Extension Cable

Align plug pins with receptacle sockets and push plug into receptacle.

2

 

 

5. Coolant Line From Coil

 

 

 

6. Coolant Line To Cooler

 

 

 

“Coolant In” Port

 

 

 

The IH/TS is supplied with an

 

 

 

internal coolant flow switch.

 

 

4

Coolant hoses must be connected

 

 

to the IH/TS for proper operation.

 

 

 

 

 

 

Connect coolant hoses (supplied

 

3

 

with post-heat systems) to coolant

 

 

fittings on unit as described in

 

 

 

 

 

 

Section 4-5.

Tools Needed:

11/16 in

Ref. 803 003-B

OM-203 185 Page 12

Image 16
Contents OM-203 185F ProcessesDescription File Induction HeatingFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors − Safety Precautions − Read Before Using Symbol UsageInduction Heating Hazards Electric Shock can killPrincipal Safety Standards California Proposition 65 WarningsEMF Information About PacemakersLE Chauffage PAR Induction peut être dangereux − Mesures DE Securite Pour LE Chauffage PAR InductionLE Chauffage PAR Induction peut provoquer un incendie DES Organes Mobiles peuvent provoquer des blessures Porteurs de stimulateur cardiaque, restez à distanceEn ce qui concerne les stimulateurs cardiaques − Introduction − Installation SpecificationsIH/TS Installation Specification DescriptionConnecting To Power Source Input 14 Pin Information For Receptacle RC1Front Connecting 25kW System Cords And CablesRear Connecting 5kW System Cords And Cables FrontRearCooler Such as grinders, drills, lights, etcConnecting External Device − Components and Controls IH/TS Front PanelIH/TS Rear Panel 200.0 Controller− Setup and Operation Safety EquipmentIH/TS Setup Select Power Source Parameter DisplayTime Date Setup − Digital 2-2 Login As EngineerLocale Setup 2-1 Digital Recorder ControlsTime And Date Setup Login As UserGo To Home Screen Channel Cycling On/Off And NotesOperation Controller Display DefinitionsRun List Sub-Menu Definitions NameController Operation Programming The 2408 Controller Program List Terms And DefinitionsSegment Type Definitions Setpoint remains constant for a specified periodExample Pre−heat Profile Example Stress Relief Profile Step to 600 FRamp rate Deg/ hrExample Multi−Step Stress Relief Profile Ramp to 800 F @ 400 /hr Ramp to 1250 FRamp to 800 F Ramp to 600 F Deg/hrProfile Set-Up Worksheet Sets output toBegin Batch recording -3-3-1. Login As User Batch Recording Using 5100 Digital RecorderStart Recording Stop Recording Saving Data To a Disk Recommended After Each BatchChanging IP Address To Connect The IH/TS For Windows Network Connection Windows 95, 98, MEDownloading Files From Recorder Troubleshooting Connection Problems For Windows 95, 98, MERunning a Program To Preheat Or Stress Relief Recovering From An Interruption OP1 SP2Installing Review Software And First Time Setup Review software first time setup screenViewing Data In Review Software Backing Up The DatabaseStart Review software Running Review SoftwareSelect Transfer Files Select Files Single File With Batch Name Select OKSingle File With No Batch Name Select Start TransferMultiple Files With Batch Names Multiple Files With No Batch NamesSelect File Select New Chart Select Add PointScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save File name becomes Part of the chart Select File Select Print to print entire profile on oneScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder For each Channel Number Select Channel NumberDate Setup Load FileLogin As User Time SetupGo To Home Screen − Maintenance & Troubleshooting Routine MaintenanceTroubleshooting MonthsIf display flashes no.io again, or if Goto ConF, IA ConF Module 1 Config. See SectionBefore 10 degree window is When touched, but does not Is complete, turn Ihts power off and back on againSee Section Advance to next screenDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Factory Set Parameters Controller Version NumberPress Page to Press Scroll Version NumberController Edit Parameters Controller Full Parameters Prior To Version Navigation Across Scroll Down Home ListVaries Output ListController Configure Parameters Prior To VersionNavigation Across Controller Full Parameters Effective w/Version OM-203 Navigation Across Scroll Down Home ListConfigure Parameters Effective w/Version Calibration Certification Procedure Type-K Mini ConnectorFluke-714 Thermocouple Calibrator− Electrical Diagrams Circuit Diagram For IH/TS− Parts List Complete Assembly198 Page Page Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s