Miller Electric TS, IH manual 5100V Recorder Displays Channel Error

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Check Flow/Limit light for illumination.

If light does not illuminate, replace circuit board PC1.

If light does illuminate, proceed as follows:

Check switch leads for continuity when switch is activated.

Check switch leads for open circuit when switch is deactivated.

If continuity is always present at switch leads, replace flow switch.

E.Heat On Light Does Not Display When Power Source Is Supplying Output Remove IH/TS wrapper.

Check for 24 volts dc at LED (this LED is polarity sensitive, red mark on plastic lense is + side). If 24 volts dc is present, replace LED.

If 24 volts dc is not present, another source rather than the IH/TS is energizing the power source. Check for a short circuit between pins A and B in the 14-pin control cable.

F.Output Does Not Start When Run Button Is Pressed Check for 5.br on 2408 Temperature Controller display.

Fully press and release Stop and Hold buttons, then try pressing the Run button.

If actual temperature is higher than target temperature, see recovery procedure in Section 6-3-5. Remove 14-pin control cable from IH/TS.

Jumper pins A and B in plug on 14-pin cable. If no output is present, proceed as follows:

Remove 14-pin control cable from power source. Jumper pins A and B at power source receptacle.

If no output is present, consult power source Owner’s Manual for troubleshooting. If output is present, replace 14-pin control cable.

If output is present, proceed as follows: Unplug IH/TS 115 volts ac power cord.

Check Run, Hold and Stop switches for operation.

G.Pressing Power Source Select Button On Rear Of IH/TS Does Not Change Selection Remove IH/TS wrapper.

Jumper across leads at Power Source Select button (dry circuit). If selection changes, replace switch.

If selection does not change, proceed as follows:

Jumper between pins 1 and 2 at RC2 on circuit board PC1. If selection changes, replace wiring to the switch.

If selection does not change, replace circuit board PC1.

H.5100V Recorder Displays Channel Error

Recorder will not operate below 32° F, allow 15-30 minutes for warm up or move recorder to a warmer location. Remove IH/TS wrapper.

Remove red cover on rear of recorder.

Check that terminal strip is secure on rear of recorder.

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Contents Processes OM-203 185FDescription File Induction HeatingFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors Symbol Usage − Safety Precautions − Read Before UsingInduction Heating Hazards Electric Shock can killCalifornia Proposition 65 Warnings Principal Safety StandardsAbout Pacemakers EMF InformationLE Chauffage PAR Induction peut être dangereux − Mesures DE Securite Pour LE Chauffage PAR InductionLE Chauffage PAR Induction peut provoquer un incendie Porteurs de stimulateur cardiaque, restez à distance DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques − Introduction Specifications − InstallationIH/TS Installation Specification DescriptionInput 14 Pin Information For Receptacle RC1 Connecting To Power SourceFront Connecting 25kW System Cords And CablesRear FrontRear Connecting 5kW System Cords And CablesCooler Such as grinders, drills, lights, etcConnecting External Device IH/TS Front Panel − Components and ControlsIH/TS Rear Panel Controller 200.0Safety Equipment − Setup and OperationIH/TS Setup Select Power Source Parameter Display2-2 Login As Engineer Time Date Setup − DigitalLocale Setup 2-1 Digital Recorder ControlsLogin As User Time And Date SetupGo To Home Screen Channel Cycling On/Off And NotesController Display Definitions OperationRun List Sub-Menu Definitions NameController Operation Program List Terms And Definitions Programming The 2408 ControllerSegment Type Definitions Setpoint remains constant for a specified periodExample Pre−heat Profile Step to 600 F Example Stress Relief ProfileRamp rate Deg/ hrRamp to 800 F @ 400 /hr Ramp to 1250 F Example Multi−Step Stress Relief ProfileRamp to 800 F Ramp to 600 F Deg/hrSets output to Profile Set-Up WorksheetBegin Batch recording -3-3-1. Login As User Batch Recording Using 5100 Digital RecorderStart Recording Saving Data To a Disk Recommended After Each Batch Stop RecordingChanging IP Address To Connect The IH/TS For Windows Network Connection Windows 95, 98, MEDownloading Files From Recorder For Windows 95, 98, ME Troubleshooting Connection ProblemsRunning a Program To Preheat Or Stress Relief OP1 SP2 Recovering From An InterruptionReview software first time setup screen Installing Review Software And First Time SetupViewing Data In Review Software Backing Up The DatabaseStart Review software Running Review SoftwareSelect Transfer Files Select Files Select OK Single File With Batch NameSelect Start Transfer Single File With No Batch NameMultiple Files With No Batch Names Multiple Files With Batch NamesSelect Add Point Select File Select New ChartScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save Select File Select Print to print entire profile on one File name becomes Part of the chartScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder Select Channel Number For each Channel NumberLoad File Date SetupLogin As User Time SetupGo To Home Screen Routine Maintenance − Maintenance & TroubleshootingTroubleshooting MonthsIf display flashes no.io again, or if Goto ConF, IA ConF Module 1 Config. See SectionBefore 10 degree window is Is complete, turn Ihts power off and back on again When touched, but does notSee Section Advance to next screenDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Controller Version Number Factory Set ParametersPress Page to Press Scroll Version NumberController Edit Parameters Navigation Across Scroll Down Home List Controller Full Parameters Prior To VersionVaries Output ListController Configure Parameters Prior To VersionNavigation Across OM-203 Navigation Across Scroll Down Home List Controller Full Parameters Effective w/VersionConfigure Parameters Effective w/Version Type-K Mini Connector Calibration Certification ProcedureFluke-714 Thermocouple CalibratorCircuit Diagram For IH/TS − Electrical DiagramsComplete Assembly − Parts List198 Page Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s