Miller Electric IH, TS manual California Proposition 65 Warnings, Principal Safety Standards

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FIRE OR EXPLOSION hazard.

D Do not overheat parts and adhesive.

DWatch for fire; keep extinguisher nearby.

DKeep flammables away from work area. D Do not locate unit on, over, or near combustible surfaces. D Do not install unit near flammables.

D Do not operate unit in explosive atmosphere.

INDUCTION HEATING can cause burns.

DHot parts and equipment can injure.

D Do not touch or handle induction head/coil during operation.

DDo not touch hot parts bare-handed.

DAllow cooling period before handling parts or equipment.

DKeep metal jewelry and other metal personal items away from head/coil during operation.

1-3. Additional Symbols for Installation, Operation, and Maintenance

FALLING UNIT can cause injury.

DUse handle and have person of adequate physical strength lift unit.

DMove unit with hand cart or similar device.

DFor units without a handle, use equipment of adequate capacity to lift unit.

DWhen using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

FLYING METAL OR ADHESIVE can injure eyes.

DWear approved safety glasses with side shields or wear face shield.

MOVING PARTS can cause injury.

D Keep away from moving parts such as fans.

D Keep all doors, panels, covers, and guards closed and securely in place.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling

boards or parts.

D Use proper static-proof bags and boxes to store, move, or ship PC boards.

H.F. RADIATION can cause interference.

D High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified person familiar with electronic equipment per- form this installation.

DThe user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.

DIf notified by the FCC about interference, stop using the equip- ment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut.

MAGNETIC FIELDS can affect pacemakers.

DPacemaker wearers keep away.

DWearers should consult their doctor before going near induction heating operations.

OVERUSE can cause OVERHEATING

DAllow cooling period.

DReduce output or reduce duty cycle before starting to heat again.

DFollow rated duty cycle.

READ INSTRUCTIONS.

DRead Owner’s Manual before using or servic- ing unit.

DUse only genuine Miller/Hobart replacement parts.

1-4. California Proposition 65 Warnings

YWelding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

YBattery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

For Gasoline Engines:

YEngine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

For Diesel Engines:

YDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and oth- er reproductive harm.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402.

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, Batterymarch Park, Quincy, MA 02269.

Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard,Rex- dale, Ontario, Canada M9W 1R3.

Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute, 11 West 42nd Street, New York, NY 10036−8002 (phone: 212−642−4900, website: www.ansi.org).

OM-203 185 Page 2

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Contents Description OM-203 185FProcesses File Induction HeatingFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors Induction Heating Hazards − Safety Precautions − Read Before UsingSymbol Usage Electric Shock can killPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Pacemakers− Mesures DE Securite Pour LE Chauffage PAR Induction LE Chauffage PAR Induction peut être dangereuxLE Chauffage PAR Induction peut provoquer un incendie DES Organes Mobiles peuvent provoquer des blessures Porteurs de stimulateur cardiaque, restez à distanceEn ce qui concerne les stimulateurs cardiaques − Introduction IH/TS Installation − InstallationSpecifications Specification DescriptionConnecting To Power Source Input 14 Pin Information For Receptacle RC1Connecting 25kW System Cords And Cables FrontRear Cooler Connecting 5kW System Cords And CablesFrontRear Such as grinders, drills, lights, etcConnecting External Device − Components and Controls IH/TS Front PanelIH/TS Rear Panel 200.0 ControllerIH/TS Setup Select Power Source − Setup and OperationSafety Equipment Parameter DisplayLocale Setup Time Date Setup − Digital2-2 Login As Engineer 2-1 Digital Recorder ControlsGo To Home Screen Time And Date SetupLogin As User Channel Cycling On/Off And NotesRun List Sub-Menu Definitions OperationController Display Definitions NameController Operation Segment Type Definitions Programming The 2408 ControllerProgram List Terms And Definitions Setpoint remains constant for a specified periodExample Pre−heat Profile Ramp rate Example Stress Relief ProfileStep to 600 F Deg/ hrRamp to 800 F Ramp to 600 F Example Multi−Step Stress Relief ProfileRamp to 800 F @ 400 /hr Ramp to 1250 F Deg/hrProfile Set-Up Worksheet Sets output toBatch Recording Using 5100 Digital Recorder Begin Batch recording -3-3-1. Login As UserStart Recording Stop Recording Saving Data To a Disk Recommended After Each BatchNetwork Connection Windows 95, 98, ME Changing IP Address To Connect The IH/TS For WindowsDownloading Files From Recorder Troubleshooting Connection Problems For Windows 95, 98, MERunning a Program To Preheat Or Stress Relief Recovering From An Interruption OP1 SP2Viewing Data In Review Software Installing Review Software And First Time SetupReview software first time setup screen Backing Up The DatabaseRunning Review Software Start Review softwareSelect Transfer Files Select Files Single File With Batch Name Select OKSingle File With No Batch Name Select Start TransferMultiple Files With Batch Names Multiple Files With No Batch NamesSelect File Select New Chart Select Add PointScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save File name becomes Part of the chart Select File Select Print to print entire profile on oneScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder For each Channel Number Select Channel NumberDate Setup Load FileTime Setup Login As UserGo To Home Screen Troubleshooting − Maintenance & TroubleshootingRoutine Maintenance MonthsGoto ConF, IA ConF Module 1 Config. See Section If display flashes no.io again, or ifBefore 10 degree window is See Section When touched, but does notIs complete, turn Ihts power off and back on again Advance to next screenDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Press Page to Press Scroll Factory Set ParametersController Version Number Version NumberController Edit Parameters Varies Controller Full Parameters Prior To VersionNavigation Across Scroll Down Home List Output ListConfigure Parameters Prior To Version ControllerNavigation Across Controller Full Parameters Effective w/Version OM-203 Navigation Across Scroll Down Home ListConfigure Parameters Effective w/Version Fluke-714 Thermocouple Calibration Certification ProcedureType-K Mini Connector Calibrator− Electrical Diagrams Circuit Diagram For IH/TS− Parts List Complete Assembly198 Page Page Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s