Miller Electric IH, TS manual Connecting 25kW System Cords And Cables, Front, Rear

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4-5. Connecting 25kW System Cords And Cables

Hose From Cooler To

Power Source

Red

Hose

Yellow From Power

14-Pin

Control Cable

Output

Source To IH/TS

Connectors

Blue

Blue

Yellow

110 Volt From

IH/TS

Red

Front

Connect the power output cable and coolant lines as shown.

Connect 110-volt power cable as shown.

Plug the 110-volt cooler power cord into the duplex at the rear of the power source cart. On the 25kW system, the cooler must be plugged into the right side duplex. This is identified with a label that reads “switched receptacle.” The ON-OFF switch located to the left operates this

110 Volt From	Hose From
Cooler	IH/TS To
	Cooler

plug.

The IH/TS Control is plugged in the left side duplex. Do not use these duplex connections for operating auxiliary tools, such as grinders, drills, lights, etc.

Connect output power cables to the output connectors.

.All coolant connections have 5/8-18 left-hand threads.

Rear

803 036-C

DConnect the “coolant out” line from the cooler directly to the output ex- tension cable.

DConnect the “coolant in” line on the IH/TS directly to the remaining output extension cable connection.

DConnect the “coolant out” line from the IH/TS to the “coolant in” line on the cooler.

OM-203 185 Page 10

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Contents Description OM-203 185FProcesses File Induction HeatingFrom Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors Induction Heating Hazards − Safety Precautions − Read Before UsingSymbol Usage Electric Shock can killPrincipal Safety Standards California Proposition 65 WarningsEMF Information About PacemakersLE Chauffage PAR Induction peut provoquer un incendie − Mesures DE Securite Pour LE Chauffage PAR InductionLE Chauffage PAR Induction peut être dangereux DES Organes Mobiles peuvent provoquer des blessures Porteurs de stimulateur cardiaque, restez à distanceEn ce qui concerne les stimulateurs cardiaques − Introduction IH/TS Installation − InstallationSpecifications Specification DescriptionConnecting To Power Source Input 14 Pin Information For Receptacle RC1Rear Connecting 25kW System Cords And CablesFront Cooler Connecting 5kW System Cords And CablesFrontRear Such as grinders, drills, lights, etcConnecting External Device − Components and Controls IH/TS Front PanelIH/TS Rear Panel 200.0 ControllerIH/TS Setup Select Power Source − Setup and OperationSafety Equipment Parameter DisplayLocale Setup Time Date Setup − Digital2-2 Login As Engineer 2-1 Digital Recorder ControlsGo To Home Screen Time And Date SetupLogin As User Channel Cycling On/Off And NotesRun List Sub-Menu Definitions OperationController Display Definitions NameController Operation Segment Type Definitions Programming The 2408 ControllerProgram List Terms And Definitions Setpoint remains constant for a specified periodExample Pre−heat Profile Ramp rate Example Stress Relief ProfileStep to 600 F Deg/ hrRamp to 800 F Ramp to 600 F Example Multi−Step Stress Relief ProfileRamp to 800 F @ 400 /hr Ramp to 1250 F Deg/hrProfile Set-Up Worksheet Sets output toStart Recording Batch Recording Using 5100 Digital RecorderBegin Batch recording -3-3-1. Login As User Stop Recording Saving Data To a Disk Recommended After Each BatchDownloading Files From Recorder Network Connection Windows 95, 98, MEChanging IP Address To Connect The IH/TS For Windows Troubleshooting Connection Problems For Windows 95, 98, MERunning a Program To Preheat Or Stress Relief Recovering From An Interruption OP1 SP2Viewing Data In Review Software Installing Review Software And First Time SetupReview software first time setup screen Backing Up The DatabaseSelect Transfer Files Running Review SoftwareStart Review software Select Files Single File With Batch Name Select OKSingle File With No Batch Name Select Start TransferMultiple Files With Batch Names Multiple Files With No Batch NamesSelect File Select New Chart Select Add PointScrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save File name becomes Part of the chart Select File Select Print to print entire profile on oneScrn30 Typical Profile Chart Printout − Configuring Controller and Recorder For each Channel Number Select Channel NumberDate Setup Load FileGo To Home Screen Time SetupLogin As User Troubleshooting − Maintenance & TroubleshootingRoutine Maintenance MonthsBefore 10 degree window is Goto ConF, IA ConF Module 1 Config. See SectionIf display flashes no.io again, or if See Section When touched, but does notIs complete, turn Ihts power off and back on again Advance to next screenDiagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Press Page to Press Scroll Factory Set ParametersController Version Number Version NumberController Edit Parameters Varies Controller Full Parameters Prior To VersionNavigation Across Scroll Down Home List Output ListNavigation Across Configure Parameters Prior To VersionController Controller Full Parameters Effective w/Version OM-203 Navigation Across Scroll Down Home ListConfigure Parameters Effective w/Version Fluke-714 Thermocouple Calibration Certification ProcedureType-K Mini Connector Calibrator− Electrical Diagrams Circuit Diagram For IH/TS− Parts List Complete Assembly198 Page Page Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s