Miller Electric DS-64M Swingarc manual Removing Safety Collar And Adjusting Boom

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4-9. Removing Safety Collar And Adjusting Boom

4

2

13

1 Locking Knob

Tighten knob to prevent boom movement. Loosen knob to allow boom movement. Change knob po- sition to limit upward movement.

Pull boom down slightly and re- move safety collar. Boom should balance in any position from hori- zontal to 60 degrees above hori- zontal. If necessary, adjust boom as follows:

2Threaded Rod

3Jam Nut

Loosen jam nut and turn threaded rod until boom balances. Tighten jam nut. Be sure several full threads are through yoke to prevent boom falling.

4 Yoke

Retain safety collar for use in disas- sembling or moving boom.

 

 

4

 

 

3

 

Rod

Rod

 

2

 

 

Tools Needed:

Increasing Spring

Decreasing Spring

1-1/8 in

Pressure For A Heavy

Pressure For A

Gun

Lighter Gun

 

4-10. Gun Recommendation Table

Process

Gun

 

 

GMAW − Hard or Cored Wires

Roughneck C-Series Guns: 300, 400, 500, And

 

600 Amp.

 

 

FCAW − Self-Shielding Wires

FC-1260 Or FC-1150

 

 

ST-142 599-B

4-11. Wire Type, Size, And Feed Speed Capability Table

Motor Speed

Wire Type

Wire Size

Feed Speed Capability

 

 

 

 

Standard

All

.023 To 5/64 in (0.6 To 2 mm)

50 To 780 ipm (1.3 To 19.8 mpm)

 

 

 

 

Standard

All

3/32 To 7/64 in (2.4 To 2.8 mm)

50 To 700 ipm (1.3 To 17.8 mpm)

 

 

 

 

 

Standard

All

1/8 in (3.2 mm)

50 To 300 ipm (1.3

To 7.6 mpm)

 

 

 

 

 

Optional High

All

.023 To 5/64 in (0.6 To 2 mm)

92 To 1440 ipm (2.3

To 35.6 mpm)

Speed

 

 

 

 

 

 

 

 

 

OM-1588 Page 15

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Contents File MIG Gmaw OM-1588161 875SProcesses DescriptionFrom Miller to You Table of Contents − Teach Points Teach Using 15 Points Redefining Teach PointsElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Introduction − InstallationSpecifications Installing Swivel Into Pipe PostInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension 300/400 Ampere Model CC/CV Inverter Welding Power Source Equipment Connection DiagramConnecting Weld Cables And Gas Hoses Pin Plug Information Control Box ConnectionsPin Pin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityInstalling And Threading Welding Wire Operational Terms − OperationPulse Welding Terms Side And Rear Panel Controls Front Panel ControlsSequence Parameters In a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersOptional Dual Schedule Switch Diagrams Amperage Apk Peak Abk Background − Using the Optional Data CardInstalling Data Card Data Card TermsCard Displays Entering Access Code Definable Values Standard SecurityMotor Accessing The Setup Menu − System SetupShutdown System Setup Display ParametersRemote Card is in card slot, program will be loaded from cardProgram 3 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 1 − Steel Program 2 − SteelProgram 7 − Metal Core Program 4 − SteelProgram 5 − Stainless Steel Program 6 − Stainless Steel285 27.7 400 37.2 127 137340 33.3 305 29.6Program 7 − Nickel Alloy Program 4 − Stainless SteelGas Ar He / 40 CFH 19 L/m Parameter Select Arc Selecting And Adjusting SharpArcE Control− Teach Points Teach Using 15 PointsDo this for each teach point Redefining Teach PointsRedefining IPM Teach Point Redefining Pulse ParametersCFHL/min Date Program Number Wire Size/TypeEquipment Used − Power Source Serial Number Wire Feeder Mfg. DateMotor Start Control − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingRelease Trigger Error Display Error DisplaysPull TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1588 Circuit Diagram − Electrical DiagramSD-184 792-B 16-4 16-2 26 27 16-5 − Parts ListOptional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item 16-3 Control BoxControl Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Kit Roll Drive Roll and Wire Guide KitsFraction Metric RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact