Miller Electric DS-64M Swingarc Maintenance and Troubleshooting, Routine Maintenance, Months

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SECTION 14 − MAINTENANCE AND TROUBLESHOOTING

14-1. Routine Maintenance

Y Disconnect power before maintaining.

3 Months

 

 

 

 

Clean and

Repair

or

Replace

tighten

replace

 

unreadable

weld

cracked

 

labels.

terminals.

weld

 

 

 

cable.

 

Replace

Check

Check gas

Check gun

cracked

14-pin cord.

hose and

cable.

parts.

 

fittings.

 

 

6 Months

 

 

 

Blow out or vacuum

Or

Clean

 

inside. During heavy

 

drive rolls.

 

 

 

service, clean

 

 

 

 

 

monthly.

 

 

 

14-2. Motor Start Control

Right Side

Tools Needed:

1

2

 

 

Non-Conductive

To change wire feed starting speed proceed as follows:

Turn Off wire feeder and welding power source.

Remove wrapper.

1Motor Board PC1

2Motor Start Control Poten- tiometer R70

Turn potentiometer clockwise to in- crease time it takes the motor to ramp up to speed. Remove protec- tive white rubber cap before making adjustment. Adjust potentiometer R70 using a small nonconductive screwdriver.

Reinstall wrapper.

1/4 in

ST-162 132 / Ref. SA-183 121-B

OM-1588 Page 36

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Contents OM-1588161 875S ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Teach Using 15 Points Redefining Teach Points − Teach PointsSymbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques− Installation SpecificationsInstalling Swivel Into Pipe Post − IntroductionInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection Diagram 300/400 Ampere Model CC/CV Inverter Welding Power SourceConnecting Weld Cables And Gas Hoses Pin Plug Information Control Box ConnectionsPin Pin Information Removing Safety Collar And Adjusting Boom Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling And Threading Welding Wire Operational Terms − OperationPulse Welding Terms Front Panel Controls Side And Rear Panel Controls− Setting Sequence Parameters Sequence Parameters In a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairOptional Dual Schedule Switch Diagrams − Using the Optional Data Card Installing Data CardData Card Terms Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Definable Values Standard SecurityMotor − System Setup Accessing The Setup MenuSystem Setup Display Parameters RemoteCard is in card slot, program will be loaded from card ShutdownWire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/m Program 1 − SteelProgram 2 − Steel Program 3 − SteelProgram 4 − Steel Program 5 − Stainless SteelProgram 6 − Stainless Steel Program 7 − Metal Core400 37.2 127 137 340 33.3305 29.6 285 27.7Program 7 − Nickel Alloy Program 4 − Stainless SteelGas Ar He / 40 CFH 19 L/m Selecting And Adjusting SharpArcE Control Parameter Select ArcTeach Using 15 Points − Teach PointsRedefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Do this for each teach pointDate Program Number Wire Size/Type Equipment Used − Power Source Serial Number Wire FeederMfg. Date CFHL/min− Maintenance and Troubleshooting Routine MaintenanceDisconnect power before maintaining Motor Start ControlError Displays Release Trigger Error DisplayTroubleshooting Disconnect power before troubleshootingTrouble Remedy PullOM-1588 − Electrical Diagram Circuit DiagramSD-184 792-B − Parts List 16-4 16-2 26 27 16-5Optional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item Control Box 16-3Control Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Drive Roll and Wire Guide Kits Fraction MetricRoll Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s