Miller Electric DS-64M Swingarc manual Program 1 − Steel, Program 2 − Steel, Program 3 − Steel

Page 32

SECTION 10 − STANDARD PULSE WELDING PROGRAMS

FOR PHOENIX/INVISION 456 INVERTER

WELDING POWER SOURCES

Note

Apk = Peak Amperage, Vpk = Peak Voltage, Abk = Background Amperage, PPS = Pulses Per

 

Second, PWms = Pulse Width (milliseconds). The following eight pulse welding programs are in

 

the memory of the wire feeder. Use this information if it is necessary to change a standard

 

program, or as a basis to build your own custom program. If at any time while changing a

 

standard program, or while building your own custom program, you want to go back to the

 

standard program in the wire feeder, perform a system reset according to Section 9-2.

10-1. Program 1 − Steel

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Size/Type: .035”

 

Gas: Ar - CO2 or Ar - Oxy / 40 CFH (19 L/m)

 

IPM / MPM

Apk

 

Vpk

Abk

PPS

PWms

COMMENTS

 

 

 

 

 

 

 

 

700 / 17.8

440

 

36.7

160

180

2.9

 

 

 

 

 

 

 

 

 

400 / 10.2

385

 

32.4

108

126

2.3

 

 

 

 

 

 

 

 

 

200 / 5.1

335

 

28.7

61

81

2.0

 

 

 

 

 

 

 

 

 

100 / 2.5

328

 

27.4

37

47

1.7

 

 

 

 

 

 

 

 

 

10-2. Program 2 − Steel

 

 

 

 

 

 

 

 

 

Wire Size/Type: .045”

 

Gas: Ar - CO2 or Ar - Oxy / 40 CFH (19 L/m)

 

IPM / MPM

Apk

 

Vpk

Abk

PPS

PWms

COMMENTS

 

 

 

 

 

 

 

 

700 / 17.8

518

 

35.0

195

205

3.6

 

 

 

 

 

 

 

 

 

400 / 10.2

466

 

31.3

147

158

2.9

 

 

 

 

 

 

 

 

 

200 / 5.1

412

 

28.5

93

106

2.4

 

 

 

 

 

 

 

 

 

100 / 2.5

375

 

26.5

50

66

2.2

 

 

 

 

 

 

 

 

 

10-3. Program 3 − Steel

 

 

 

 

 

 

 

 

 

Wire Size/Type: .052”

 

Gas: Ar - CO2 or Ar - Oxy / 40 CFH (19 L/m)

 

IPM / MPM

Apk

 

Vpk

Abk

PPS

PWms

COMMENTS

 

 

 

 

 

 

 

 

625 / 15.9

560

 

39.3

200

229

3.6

 

 

 

 

 

 

 

 

 

400 / 10.2

525

 

36.2

148

189

3.5

 

 

 

 

 

 

 

 

 

200 / 5.1

475

 

31.7

102

131

2.7

 

 

 

 

 

 

 

 

 

100 / 2.5

445

 

29.6

50

80

2.4

 

 

 

 

 

 

 

 

 

OM-1588 Page 28

Image 32
Contents OM-1588161 875S ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Teach Using 15 Points Redefining Teach Points − Teach PointsSymbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques− Installation SpecificationsInstalling Swivel Into Pipe Post − IntroductionInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection Diagram 300/400 Ampere Model CC/CV Inverter Welding Power SourceConnecting Weld Cables And Gas Hoses Pin Pin Information Control Box ConnectionsPin Plug Information Removing Safety Collar And Adjusting Boom Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling And Threading Welding Wire Pulse Welding Terms − OperationOperational Terms Front Panel Controls Side And Rear Panel Controls− Setting Sequence Parameters Sequence Parameters In a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairOptional Dual Schedule Switch Diagrams − Using the Optional Data Card Installing Data CardData Card Terms Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Motor SecurityDefinable Values Standard − System Setup Accessing The Setup MenuSystem Setup Display Parameters RemoteCard is in card slot, program will be loaded from card ShutdownWire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/m Program 1 − SteelProgram 2 − Steel Program 3 − SteelProgram 4 − Steel Program 5 − Stainless SteelProgram 6 − Stainless Steel Program 7 − Metal Core400 37.2 127 137 340 33.3305 29.6 285 27.7Gas Ar He / 40 CFH 19 L/m Program 4 − Stainless SteelProgram 7 − Nickel Alloy Selecting And Adjusting SharpArcE Control Parameter Select ArcTeach Using 15 Points − Teach PointsRedefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Do this for each teach pointDate Program Number Wire Size/Type Equipment Used − Power Source Serial Number Wire FeederMfg. Date CFHL/min− Maintenance and Troubleshooting Routine MaintenanceDisconnect power before maintaining Motor Start ControlError Displays Release Trigger Error DisplayTroubleshooting Disconnect power before troubleshootingTrouble Remedy PullOM-1588 − Electrical Diagram Circuit DiagramSD-184 792-B − Parts List 16-4 16-2 26 27 16-5Optional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item Control Box 16-3Control Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Drive Roll and Wire Guide Kits Fraction MetricRoll Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s