Miller Electric DS-64M Swingarc 400 37.2 127 137, 340 33.3, 305 29.6, 285 27.7, 400 34.9 170 188

Page 34

SECTION 11 − STANDARD PULSE WELDING PROGRAMS FOR XMT 304 INVERTER WELDING POWER SOURCES

Note	Apk = Peak Amperage, Vpk = Peak Voltage, Abk = Background Amperage, PPS = Pulses Per
	Second, PWms = Pulse Width (milliseconds). The following eight pulse welding programs are in
	the memory of the wire feeder. Use this information if it is necessary to change a standard
	program, or as a basis to build your own custom program. If at any time while changing a
	standard program, or while building your own custom program, you want to go back to the
	standard program in the wire feeder, perform a system reset according to Section 9-2.
11-1. Program 1 − Steel

Wire Size/Type: .030”				Gas: Ar - CO2 or Ar - Oxy / 40 CFH (19 L/m)
IPM / MPM	Apk		Vpk	Abk	PPS	PWms	COMMENTS

700 / 17.8	400		37.2	127	137	1.8

400 / 10.2	340		33.3	94	98	1.6

200 / 5.1	305		29.6	58	63	1.4

100 / 2.5	285		27.7	32	36	1.4

11-2. Program 2 − Steel

Wire Size/Type: .035”				Gas: Ar - CO2 or Ar - Oxy / 40 CFH (19 L/m)
IPM / MPM	Apk		Vpk	Abk	PPS	PWms	COMMENTS

700 / 17.8	400		34.9	170	188	2.2

400 / 10.2	400		32.5	95	113	1.9

200 / 5.1	370		29.9	53	70	1.7

100 / 2.5	350		29.7	26	40	1.7

11-3. Program 3 − Steel

Wire Size/Type: .045”				Gas: Ar - CO2 or Ar - Oxy / 40 CFH (19 L/m)
IPM / MPM	Apk		Vpk	Abk	PPS	PWms	COMMENTS

500 / 12.7	400		32.0	200	200	3.5

400 / 10.2	400		31.0	165	165	3.0

200 / 5.1	375		29.0	97	97	2.5

100 / 2.5	366		27.4	54	50	2.1

OM-1588 Page 30

Image 34

Contents Description OM-1588161 875SProcesses File MIG GmawFrom Miller to You Table of Contents Teach Using 15 Points Redefining Teach Points − Teach PointsArc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesInstalling Swivel Into Pipe Post − InstallationSpecifications − IntroductionInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection Diagram 300/400 Ampere Model CC/CV Inverter Welding Power SourceConnecting Weld Cables And Gas Hoses Pin Plug Information Control Box ConnectionsPin Pin Information Motor Speed Wire Type Wire Size Feed Speed Capability Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Gun Recommendation TableInstalling And Threading Welding Wire Operational Terms − OperationPulse Welding Terms Front Panel Controls Side And Rear Panel Controls− Setting Sequence Parameters Sequence Parameters In a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairOptional Dual Schedule Switch Diagrams Data Card Terms − Using the Optional Data CardInstalling Data Card Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Definable Values Standard SecurityMotor − System Setup Accessing The Setup MenuCard is in card slot, program will be loaded from card System Setup Display ParametersRemote ShutdownProgram 2 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 1 − Steel Program 3 − SteelProgram 6 − Stainless Steel Program 4 − SteelProgram 5 − Stainless Steel Program 7 − Metal Core305 29.6 400 37.2 127 137340 33.3 285 27.7Program 7 − Nickel Alloy Program 4 − Stainless SteelGas Ar He / 40 CFH 19 L/m Selecting And Adjusting SharpArcE Control Parameter Select ArcTeach Using 15 Points − Teach PointsRedefining Pulse Parameters Redefining Teach PointsRedefining IPM Teach Point Do this for each teach pointMfg. Date Date Program Number Wire Size/TypeEquipment Used − Power Source Serial Number Wire Feeder CFHL/minDisconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Motor Start ControlError Displays Release Trigger Error DisplayTrouble Remedy TroubleshootingDisconnect power before troubleshooting PullOM-1588 − Electrical Diagram Circuit DiagramSD-184 792-B − Parts List 16-4 16-2 26 27 16-5Optional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item Control Box 16-3Control Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Roll Drive Roll and Wire Guide KitsFraction Metric Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s