Miller Electric DS-64M Swingarc manual Redefining Teach Points, Redefining IPM Teach Point

Page 38

13-2. Redefining Teach Points

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

IPM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IPM determines the weld metal de-

 

 

 

 

 

 

 

 

 

 

 

 

position rate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

. Redefining IPM is not normally

 

 

 

 

 

 

 

 

 

 

 

 

 

required unless special wire or

Redefining IPM Teach Point

 

 

 

 

 

 

 

 

 

 

unusual joint design is needed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Use front panel parameter select

 

 

5 0

T

r

i m

P

r

g

 

1

 

button to move > to select IPM. Use

 

 

 

 

 

 

 

 

 

 

 

 

Display Control to select teach

 

 

> 4 5 0

I P M

P u l s e

 

point value.

 

 

 

 

 

 

Press and hold Purge button while

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

turning Display Control to redefine

 

 

 

 

 

And

 

 

 

 

 

 

the ipm teach point. For example:

 

1

 

Purge

 

 

 

 

 

 

there are teach points at 150, 200,

 

 

 

 

 

 

 

 

 

 

and 250 ipm; the teach point at 200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

can be adjusted to a wire feed

 

 

 

 

 

 

 

 

 

 

 

 

speed of 151 to 249 ipm.

 

 

 

5 0

T

r

i m

P

r

g

 

1

 

2 Vpk − Peak Voltage

 

 

 

> 4 6 0

I

P M

P u

l

s e

 

Arc voltage during peak current

 

 

 

phase of the pulse waveform. This

 

 

 

 

 

 

 

 

 

 

 

 

determines

arc

length

during

 

 

 

 

 

 

 

 

 

 

 

 

adaptive pulse welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

3 Apk − Peak Amperage

 

 

 

 

 

 

 

 

 

 

 

 

 

4 Abk − Background Amperage

 

 

 

 

 

 

 

 

 

 

 

 

Peak and background amperage

Redefining Pulse Parameters

 

 

 

 

 

 

 

 

 

depend on the range of the welding

 

 

 

 

 

 

 

 

 

 

 

 

power source.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 PPS − Pulses Per Second Of

 

 

 

 

 

 

 

 

 

 

 

 

 

20-400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 PWms − Pulse Width Of

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0-5.0 Milliseconds

 

 

 

 

 

 

 

 

 

 

 

 

 

Use side panel controls to change

 

 

 

 

 

 

 

 

 

 

 

 

pulse parameters. See Menu Guide

 

 

 

 

 

 

 

 

 

 

 

 

for detailed programming steps.

 

 

 

 

 

 

 

 

 

 

 

 

After values are set, strike and

 

P r o c e s s

T e a c h

O n

 

 

 

 

 

2

maintain an arc for five seconds.

 

 

 

 

 

 

 

Do this for each teach point.

 

 

4 0 0

 

I P M

 

 

 

 

 

 

End weld by releasing gun trigger,

 

 

>3 2 . 4

 

V p k

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

not by pulling gun out of weld. Re-

 

 

3 8 5

 

A p k

 

 

 

 

 

 

peat for each custom teach point.

 

 

 

 

 

 

 

 

 

 

 

 

The taught arc length represents a

 

 

 

 

 

 

 

 

 

 

 

 

Trim (arc length) setting of 50.

 

 

 

 

 

 

 

 

 

 

 

 

Once the teach points are set, the

 

 

 

 

 

 

 

 

 

 

 

 

wire feeder adjusts parameters be-

 

 

 

 

 

 

 

 

 

 

 

 

tween teach points synergically.

 

 

3

 

 

 

4

 

 

 

 

 

5

 

 

 

 

4 0 0

I P M

 

3 2 . 4 V p k

 

 

3 8 5

 

A p k

 

 

 

 

 

3 2 . 4 V p k

 

3 8 5

 

A p k

 

 

1 0 8

 

A b k

 

 

 

 

 

>3 8 5

A p k

>1 0 8

 

A b k

 

>1 2 6

 

P P S

 

 

 

 

 

1 0 8

A b k

 

1 2 6

 

P P S

 

 

2 . 3

PWm s

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 8 5

A p k

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 0 8

A b k

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2 6

P P S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

>2 . 3

PWm s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ref. S-0259 / Ref. ST-154 109

OM-1588 Page 34

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 38
Contents Description OM-1588161 875SProcesses File MIG GmawFrom Miller to You Table of Contents Teach Using 15 Points Redefining Teach Points − Teach PointsArc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesInstalling Swivel Into Pipe Post − InstallationSpecifications − IntroductionInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection Diagram 300/400 Ampere Model CC/CV Inverter Welding Power SourceConnecting Weld Cables And Gas Hoses Pin Pin Information Control Box ConnectionsPin Plug Information Motor Speed Wire Type Wire Size Feed Speed Capability Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Gun Recommendation TableInstalling And Threading Welding Wire Pulse Welding Terms − OperationOperational Terms Front Panel Controls Side And Rear Panel Controls− Setting Sequence Parameters Sequence Parameters In a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairOptional Dual Schedule Switch Diagrams Data Card Terms − Using the Optional Data CardInstalling Data Card Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Motor SecurityDefinable Values Standard − System Setup Accessing The Setup MenuCard is in card slot, program will be loaded from card System Setup Display ParametersRemote ShutdownProgram 2 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 1 − Steel Program 3 − SteelProgram 6 − Stainless Steel Program 4 − SteelProgram 5 − Stainless Steel Program 7 − Metal Core305 29.6 400 37.2 127 137340 33.3 285 27.7Gas Ar He / 40 CFH 19 L/m Program 4 − Stainless SteelProgram 7 − Nickel Alloy Selecting And Adjusting SharpArcE Control Parameter Select ArcTeach Using 15 Points − Teach PointsRedefining Pulse Parameters Redefining Teach PointsRedefining IPM Teach Point Do this for each teach pointMfg. Date Date Program Number Wire Size/TypeEquipment Used − Power Source Serial Number Wire Feeder CFHL/minDisconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Motor Start ControlError Displays Release Trigger Error DisplayTrouble Remedy TroubleshootingDisconnect power before troubleshooting PullOM-1588 − Electrical Diagram Circuit DiagramSD-184 792-B − Parts List 16-4 16-2 26 27 16-5Optional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item Control Box 16-3Control Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Roll Drive Roll and Wire Guide KitsFraction Metric Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s