Miller Electric DS-64M Swingarc manual California Proposition 65 Warnings

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1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D Do not install or place unit on, over, or near combustible surfaces.

DDo not install unit near flammables.

DDo not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

DUse lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.

DUse equipment of adequate capacity to lift and support unit.

DIf using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

MOVING PARTS can cause injury.

DKeep away from moving parts such as fans.

DKeep all doors, panels, covers, and guards closed and securely in place.

DHave only qualified persons remove doors, panels, covers, or guards for maintenance as necessary.

DReinstall doors, panels, covers, or guards when maintenance is finished and before re- connecting input power.

READ INSTRUCTIONS.

DRead Owner’s Manual before using or servic- ing unit.

DUse only genuine Miller/Hobart replacement parts.

OVERUSE can cause OVERHEATING

DAllow cooling period; follow rated duty cycle.

DReduce current or reduce duty cycle before starting to weld again.

DDo not block or filter airflow to unit.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling boards or parts.

DUse proper static-proof bags and boxes to store, move, or ship PC boards.

MOVING PARTS can cause injury.

DKeep away from moving parts.

DKeep away from pinch points such as drive rolls.

WELDING WIRE can cause injury.

DDo not press gun trigger until instructed to do so.

DDo not point gun toward any part of the body, other people, or any metal when threading welding wire.

H.F. RADIATION can cause interference.

DHigh-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified persons familiar with electronic equipment perform this installation.

DThe user is responsible for having a qualified electrician prompt- ly correct any interference problem resulting from the installa- tion.

DIf notified by the FCC about interference, stop using the equipment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

ARC WELDING can cause interference.

DElectromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.

DBe sure all equipment in the welding area is electromagnetically compatible.

DTo reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.

DLocate welding operation 100 meters from any sensitive elec- tronic equipment.

DBe sure this welding machine is installed and grounded according to this manual.

DIf interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

YWelding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

YBattery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

For Gasoline Engines:

YEngine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

For Diesel Engines:

YDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

OM-1588 Page 3

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Contents File MIG Gmaw OM-1588161 875SProcesses DescriptionFrom Miller to You Table of Contents − Teach Points Teach Using 15 Points Redefining Teach PointsElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Introduction − InstallationSpecifications Installing Swivel Into Pipe PostInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension 300/400 Ampere Model CC/CV Inverter Welding Power Source Equipment Connection DiagramConnecting Weld Cables And Gas Hoses Pin Plug Information Control Box ConnectionsPin Pin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityInstalling And Threading Welding Wire Operational Terms − OperationPulse Welding Terms Side And Rear Panel Controls Front Panel ControlsSequence Parameters In a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersOptional Dual Schedule Switch Diagrams Amperage Apk Peak Abk Background − Using the Optional Data CardInstalling Data Card Data Card TermsCard Displays Entering Access Code Definable Values Standard SecurityMotor Accessing The Setup Menu − System SetupShutdown System Setup Display ParametersRemote Card is in card slot, program will be loaded from cardProgram 3 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 1 − Steel Program 2 − SteelProgram 7 − Metal Core Program 4 − SteelProgram 5 − Stainless Steel Program 6 − Stainless Steel285 27.7 400 37.2 127 137340 33.3 305 29.6Program 7 − Nickel Alloy Program 4 − Stainless SteelGas Ar He / 40 CFH 19 L/m Parameter Select Arc Selecting And Adjusting SharpArcE Control− Teach Points Teach Using 15 PointsDo this for each teach point Redefining Teach PointsRedefining IPM Teach Point Redefining Pulse ParametersCFHL/min Date Program Number Wire Size/TypeEquipment Used − Power Source Serial Number Wire Feeder Mfg. DateMotor Start Control − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingRelease Trigger Error Display Error DisplaysPull TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1588 Circuit Diagram − Electrical DiagramSD-184 792-B 16-4 16-2 26 27 16-5 − Parts ListOptional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item 16-3 Control BoxControl Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Kit Roll Drive Roll and Wire Guide KitsFraction Metric RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact