Miller Electric DS-64M Swingarc manual Control Box -1 Item

Page 51

Item

Dia.

 

Part

Description

Quantity

 

No.

Mkgs.

 

No.

 

 

 

 

 

Figure 16-4. Control Box (Fig 16-1 Item 2)

 

 

 

 

 

 

 

 

. . .

1 . . . .

. . . . . . . .

. .

. . . 162 253

. . PANEL, side lower

. . . 1

. . . 2 . . . . RC30,40 .

. . . 047 637

. . CONNECTOR & SOCKETS

. . . 2

. . .

. . . . . . .

. . . . . . . .

. .

. . . 048 144

. . CONNECTOR, circ pin plug keying in sockets Amp 200821-1 . . .

. . . 4

. . .

3 . . . .

. . . . . . . .

. .

. . . 134 201

. . STAND-OFF SUPPORT, PC card .312/.375

. . . 10

. . .

4 . . . .

. . PC1 .

. .

. . . 198 037

. . CIRCUIT CARD, motor control

. . . 1

. . .

. . . . . . .

. PLG1 . . . . . 115 092

. . CONNECTOR & SOCKETS (RC1)

. . . 1

. . .

. . . . . . .

. PLG2 . . . . . 115 093

. . CONNECTOR & SOCKETS (RC2)

. . . 1

. . .

. . . . . . .

. PLG4 . . . . . 115 091

. . CONNECTOR & SOCKETS (RC4)

. . . 1

. . .

. . . . . . .

. PLG6 . . . . . 136 810

. . CONNECTOR & SOCKETS (RC6)

. . . 1

. . .

5 . . . .

. . . . . . . .

. .

. . . 184 824

. . CASE SECTION, bottom/rear

. . . 1

. . . 6 . . . .

. . CB1 .

. .

. . . 083 432

. . CIRCUIT BREAKER, man reset 1P 10A 250V

. . . 1

. . .

7 . . . .

. . . S1 .

. .

. . . 111 997

. . SWITCH, rocker SPST 10A 250VAC

. . . 1

. . .

8 . . . . . PC80

. . . . . 182 403

. . CIRCUIT CARD, HF filter dual

. . . 1

. . .

. . . . . . .

. PLG81

. .

. . . 115 093

. . CONNECTOR & SOCKETS (RC81)

. . . 1

. . .

. . . . . . .

. PLG82

. .

. . . 158 720

. . CONNECTOR & SOCKETS (RC82)

. . . 1

. . .

. . . . . . .

. PLG89

. .

. . . 131 054

. . CONNECTOR & SOCKETS (RC89)

. . . 1

. . .

. . . . . . .

. PLG90

. .

. . . 153 501

. . CONNECTOR & SOCKETS (RC90)

. . . 1

. . .

9 . . . .

. . . . . . . .

. .

. . . 073 756

. . STAND-OFF, 6-32 x .625 lg

. . . 4

. . . 10 . . . .

. . . . . . . .

. .

. . . 151 187

. . LATCH, slide flush mtg hole 1.000 wide x 1.500 lg

. . . 1

. . . 11 . . . .

. . . . . . . .

. .

. . +162 364

. . WRAPPER

. . . 1

. . . 12 . . . .

. . . . . . . .

. .

. . . 010 290

. . BUSHING, strain relief 1.030 ID

. . . 1

. . . 13 . . . .

. . . . . . . .

. .

. . . 134 464

. . LABEL, warning general precautionary

. . . 1

. . . 14 . . . .

. . . . . . . .

. .

. . . 163 520

. . CABLE, port No. 18/14 11/c (order by ft)

. . 17ft

. . . 15 . . . .

. PLG9

. . . . . 141 162

. . CONNECTOR & PINS, (consisting of)

. . . 1

. . . 16 . . . .

. . . . . . . .

. .

. . . 079 739

. . . . CONNECTOR, circ clamp str rlf sz 17-20 Amp 206322-2

. . . 1

. . . 17 . . . .

. . . . . . . .

. .

. . . 601 222

. . CLAMP, univ 50A

. . . 1

. . . 18 . . . .

. . . . . . . .

. .

. . . 176 089

. . TUBING, plstc PVC .250 ID x .375 OD x 9.000

. . . 1

. . . 19 . . . .

. . . . . . . .

. .

. . . 600 399

. . WIRE, strd 14ga blk 600V 105c (order by ft)

. . 35ft

. . . 20 . . . .

. . . . . . . .

. .

. . . 138 044

. . BUSHING, strain relief .120/.150 ID x .500mtg hole

. . . 1

. . . 21 . . . .

. . . . . . . .

. .

. . . 107 983

. . BLANK, snap-in nyl .500mtg hole

. . . 1

. . . 22 . . . .

. RC70 . . . . . 048 282

. . CONNECTOR w/SOCKETS

. . . 1

. . . 23 . . . .

. . . . . . . .

. .

. . . 000 527

. . BLANK, snap-in nyl .875mtg hole

. . . 1

. . . 24 . . . .

. CR101

. .

. . . 072 817

. . RELAY, encl 24VAC DPDT

. . . 1

. . . 25 . . . .

. . SR1 .

. .

. . . 035 704

. . RECTIFIER, integ 40A 800V

. . . 1

. . . 26 . . . .

. . . . . . . .

. .

. . . 030 170

. . BUSHING, snap-in nyl .750 ID x 1.000mtg hole

. . . 3

. . . 27 . . . .

. . . . . . . .

. .

. . . 145 948

. . BRACKET, mtg control box

. . . 1

. . . 28 . . . .

. . . . . . . .

. .

. . . Fig 16-3

. . PANEL, front w/components

. . . 1

. . . 29 . . .

PLG12,50

. . . 155 629

. . CABLE, ribbon 14posn (RC12) (RC50)

. . . 1

. . . 30 . . . .

. . . . . . . .

. .

. . . 154 938

. . STRIP, mtg PC card

. . . 1

. . . 31 . . . .

. . . . . . . .

. .

. . . 097 132

. . STAND-OFF, 6-32 x .375 lg

. . . 4

. . . 32 . . . .

. PC50

. . . . . 189 124

. . CIRCUIT CARD, interface

. . . 1

. . .

. . . . . . .

. PLG51

. .

. . . 158 720

. . CONNECTOR & SOCKETS (RC51)

. . . 1

. . .

. . . . . . .

. PLG52

. .

. . . 158 719

. . CONNECTOR & SOCKETS (RC52)

. . . 1

. . .

. . . . . . .

. PLG53

. .

. . . 131 204

. . CONNECTOR & SOCKETS (RC53)

. . . 1

. . .

. . . . . . .

. PLG54

. .

. . . 148 439

. . CONNECTOR & SOCKETS (RC54)

. . . 1

. . .

. . . . . . .

. PLG55

. .

. . . 115 092

. . CONNECTOR & SOCKETS (RC55)

. . . 1

. . . 33 . . . .

. . . . . . . .

. .

. . . 126 689

. . STAND-OFF, 6-32 x 1.500 lg

. . . 4

. . . 34 . . . .

. PC10

. . . . . 191 996

. . CIRCUIT CARD, processor w/proms (16 M)

. . . 1

. . .

. . . . . . .

. PLG11

. .

. . . 115 092

. . CONNECTOR & SOCKETS (RC11)

. . . 1

. . .

. . . . . . .

. PLG15

. .

. . . 153 501

. . CONNECTOR & SOCKETS (RC15)

. . . 1

. . .

. . . . . . .

. PLG17

. .

. . . 115 093

. . CONNECTOR & SOCKETS (RC17)

. . . 1

. . .

. . . . . . .

. PLG18

. .

. . . 162 382

. . CONNECTOR & SOCKETS (RC18)

. . . 1

. . . 35 . . .

PLG10,24

. . . 170 980

. . CABLE, ribbon 34posn (RC10) (RC24)

. . . 1

. . . 36 . . .

PLG16,41

. . . 155 023

. . CABLE, ribbon 24posn (RC16) (RC41)

. . . 1

. . . 37 . . . .

. . . . . . . .

. .

. . . Fig 16-7

. . PANEL, side w/components

. . . 1

. . .

. . . . . . .

. . . . . . . .

. .

. . . 010 146

. . CLAMP, nyl .625dia

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1588 Page 47

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Contents File MIG Gmaw OM-1588161 875SProcesses DescriptionFrom Miller to You Table of Contents − Teach Points Teach Using 15 Points Redefining Teach PointsElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Introduction − InstallationSpecifications Installing Swivel Into Pipe PostInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension 300/400 Ampere Model CC/CV Inverter Welding Power Source Equipment Connection DiagramConnecting Weld Cables And Gas Hoses Control Box Connections Pin Plug InformationPin Pin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityInstalling And Threading Welding Wire − Operation Operational TermsPulse Welding Terms Side And Rear Panel Controls Front Panel ControlsSequence Parameters In a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersOptional Dual Schedule Switch Diagrams Amperage Apk Peak Abk Background − Using the Optional Data CardInstalling Data Card Data Card TermsCard Displays Entering Access Code Security Definable Values StandardMotor Accessing The Setup Menu − System SetupShutdown System Setup Display ParametersRemote Card is in card slot, program will be loaded from cardProgram 3 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 1 − Steel Program 2 − SteelProgram 7 − Metal Core Program 4 − SteelProgram 5 − Stainless Steel Program 6 − Stainless Steel285 27.7 400 37.2 127 137340 33.3 305 29.6Program 4 − Stainless Steel Program 7 − Nickel AlloyGas Ar He / 40 CFH 19 L/m Parameter Select Arc Selecting And Adjusting SharpArcE Control− Teach Points Teach Using 15 PointsDo this for each teach point Redefining Teach PointsRedefining IPM Teach Point Redefining Pulse ParametersCFHL/min Date Program Number Wire Size/TypeEquipment Used − Power Source Serial Number Wire Feeder Mfg. DateMotor Start Control − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingRelease Trigger Error Display Error DisplaysPull TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1588 Circuit Diagram − Electrical DiagramSD-184 792-B 16-4 16-2 26 27 16-5 − Parts ListOptional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item 16-3 Control BoxControl Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Kit Roll Drive Roll and Wire Guide KitsFraction Metric RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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