Miller Electric DS-64M Swingarc manual Error Displays, Release Trigger Error Display

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14-3. Error Displays

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R e l e a s e

T r i g g e r

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N o V o l t

S e n s e d

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M e m o r y

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1 Release Trigger Error Display

This appears if the trigger is closed when the unit power is turned on, or if the trigger is stuck or defective.

2 No Volt Sensed Error Display

The arc voltage sense circuit is not receiving feedback. Check voltage sensing connections. Check connections at 14-position plugs/ receptacles at the unit and welding power source.

Turn unit off and back on after correcting problem.

If this error continues to occur when pulse welding, it may help to select Hot Start.

3 Memory CRC Error Display

The data in the program indicated is not the same data that was saved.

Perform a system reset.

4 Memory Range Error Display

The data in the program indicated is out of usable range.

Go through pulse parameters to make sure they do not exceed settings of the Range display or per- form a system reset.

5 No Tach Sensed Error Display

The motor tach feedback is not reaching the control. Check connections.

Press front panel Parameter Select to clear error.

6 Arc Start Error Display

This appears when pulse welding and current is detected but the arc cannot be started. Check and correct program pulse parameters and voltage settings. Check voltage sensing connections.

Press front panel Parameter Select to clear error.

7 Arc Stop Error Display

This appears when pulse welding and the motor does not stop at the end of the weld. If there is high frequency being used in the area, turn it off. A motor brake circuit prob- lem can also cause this error.

Press front panel Parameter Select to clear error.

8 Minimum Gas Flow Error

This appears when gas flow falls below the minimum CFH set (xx in example). Adjust gas flow to bring it above set value.

Press front panel Parameter Select to clear error.

9 Maximum Gas Flow Error

This appears when gas flow is above the maximum CFH set (xx in example). Adjust gas flow to bring it below set value.

Press front panel Parameter Select to clear error.

10 Gas Out Of Range Error

This appears when gas flow is greater than 100 CFH. To protect the internal sensor, the unit shuts down until the gas flow can be adjusted below 100 CFH.

11 Coolant Flow Error

This appears only when coolant flow switch option is installed. Check coolant recirculating system.

12Unlocked Program Error Display

This appears when attempting to run an unlocked program while other programs are locked. Either lock the unlocked program or select a different program that is locked.

Ref. ST-155 222

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Contents Processes OM-1588161 875SDescription File MIG GmawFrom Miller to You Table of Contents − Teach Points Teach Using 15 Points Redefining Teach PointsMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − InstallationInstalling Swivel Into Pipe Post − IntroductionInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension 300/400 Ampere Model CC/CV Inverter Welding Power Source Equipment Connection DiagramConnecting Weld Cables And Gas Hoses Pin Pin Information Control Box ConnectionsPin Plug Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling And Threading Welding Wire Pulse Welding Terms − OperationOperational Terms Side And Rear Panel Controls Front Panel ControlsSequence Parameters In a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersOptional Dual Schedule Switch Diagrams Installing Data Card − Using the Optional Data CardData Card Terms Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Motor SecurityDefinable Values Standard Accessing The Setup Menu − System SetupRemote System Setup Display ParametersCard is in card slot, program will be loaded from card ShutdownProgram 1 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 2 − Steel Program 3 − SteelProgram 5 − Stainless Steel Program 4 − SteelProgram 6 − Stainless Steel Program 7 − Metal Core340 33.3 400 37.2 127 137305 29.6 285 27.7Gas Ar He / 40 CFH 19 L/m Program 4 − Stainless SteelProgram 7 − Nickel Alloy Parameter Select Arc Selecting And Adjusting SharpArcE Control− Teach Points Teach Using 15 PointsRedefining IPM Teach Point Redefining Teach PointsRedefining Pulse Parameters Do this for each teach pointEquipment Used − Power Source Serial Number Wire Feeder Date Program Number Wire Size/TypeMfg. Date CFHL/minRoutine Maintenance − Maintenance and TroubleshootingDisconnect power before maintaining Motor Start ControlRelease Trigger Error Display Error DisplaysDisconnect power before troubleshooting TroubleshootingTrouble Remedy PullOM-1588 Circuit Diagram − Electrical DiagramSD-184 792-B 16-4 16-2 26 27 16-5 − Parts ListOptional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item 16-3 Control BoxControl Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Fraction Metric Drive Roll and Wire Guide KitsRoll Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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