Miller Electric DS-64M Swingarc manual Drive Assembly, Wire -1 Items 29

Page 53

Item

Dia.

 

Part

Description

Quantity

 

No.

Mkgs.

 

No.

 

 

 

 

 

Figure 16-5. Drive Assembly, Wire (Fig 16-1 Items 29 & 33)

 

 

 

 

 

 

 

 

. . .

1

. . . . . . .

. . . .

010 668

. . SCREW, cap stl sch .250-20 x 1.500

. . . 4

. . .

2

. . . . . . .

. . . .

172 075

. . CARRIER, drive roll w/components 24 pitch

. . . 4

. . .

3

. . . . . . .

. . . .

149 962

. . SPACER, carrier drive roll

. . . 4

. . .

4

. . . . . . .

. . . .

149 486

. . PIN, rotation arm rocker

. . . 2

. . .

5

. . . . . . .

. . . .

163 282

. . NUT, .250-28 stl

. . . 2

. . .

6

. . . . . . .

. . . .

165 798

. . SPRING, pressure arm retaining

. . . 2

. . .

7

. . . . . . .

. . . .

165 799

. . WASHER, flat .257 ID stl

. . . 2

. . .

8

. . . . . . .

. . . .

132 750

. . ARM, pressure

. . . 2

. . .

9

. . . . . . .

. . . .

150 520

. . SPACER, rotation pin

. . . 2

. . . 10

. . . . . . .

. . . .

133 493

. . RING, retaining ext .250 shaft x .025thk

. . . 2

. . . 11

. . . . . . .

. . . .

133 350

. . PIN, hinge

. . . 1

. . . 12

. M1,2

. . . .

156 354

. . MOTOR, gear 1/8hp 24VDC 272RPM (consisting of)

. . . 1

. . . 12

. M1,2

. . . 156 353

. . MOTOR, gear 1/8hp 24VDC 500RPM (consisting of)

. . . 1

. . .

. . . . . . . .

. . . . . . .

. . . .

153 491

. . . . KIT, brush replacement (consisting of)

. . . 1

. . .

. . . . . . . .

. . . . . . .

. . . .

153 492

. . . . . . CAP, brush

. . . 2

. . .

. . . . . . . .

. . . . . . .

. . . .

*153 493

. . . . . . BRUSH, carbon

. . . 2

. . . 13

. . . . . . .

. . . .

155 098

. . . . KIT, cover motor gearbox (consisting of)

. . . 1

. . .

. . . . . . . .

. . . . . . .

. . . .

153 550

. . . . . . COVER, motor gearbox (consisting of)

. . . 1

. . .

. . . . . . . .

. . . . . . .

. . . .

155 099

. . . . . . . GASKET, cover

. . . 1

. . .

. . . . . . . .

. . . . . . .

. . . .

155 100

. . . . . . . SCREW, cover

. . . 5

. . .

. . . . . . . .

. . . . . . .

. . . .

154 031

. . . . . . SPACER, locating

. . . 2

. . .

. . . . . . . .

. . . . . . .

. . . .

133 493

. . . . RING, rtng ext .250 shaft grv x .025thk

. . . 1

. . .

. . . . . . . .

. . . . . . .

. . . .

184 136

. . KIT, brush holder

. . . 1

. . . 14

. . . . . . .

. . . .

182 414

. . WASHER, flat

. . . 1

. . . 15

. . . . . . .

. . . .

182 415

. . PIN, cotter hair

. . . 1

. . . 16

. . . . . . .

. . . .

137 248

. . SPRING, indicator

. . . 1

. . . 17

. . . . . . .

. . . .

129 351

. . SCREW, hexwhd-slt stl slffmg 8-32 x .500

. . . 1

. . . 18

. . . . . . .

. . . .

602 200

. . WASHER, lock stl split No. 8

. . . 1

. . . 19

. . . . . . .

. . . .

604 772

. . WASHER, flat stl SAE No. 8

. . . 1

. . . 20

. . . . . . .

. . . .

182 156

. . SPRING, cprsn

. . . 2

. . . 21

. . . . . . .

. . . .

182 155

. . SPRING, cprsn

. . . 1

. . . 22

. . . . . . .

. . . .

132 746

. . BUSHING, spring

. . . 2

. . . 23

. . . . . . .

. . . .

181 522

. . SHAFT, spring

. . . 1

. . . 24

. . . . . . .

. . . .

132 747

. . CARRIER, shaft

. . . 1

. . . 25

. . . . . . .

. . . .

133 739

. . WASHER, flat .375 ID x .625 OD x .062

. . . 1

. . . 26

. . . . . . .

. . . .

183 330

. . KNOB, extension

. . . 1

. . . 27

PC51

. . . .

198 004

. . CIRCUIT CARD, digital tach (consisting of)

. . . 1

. . .

. . . . . . . .

PLG57

. . . .

131 204

. . . . CONNECTOR & SOCKETS

. . . 1

. . .

. . . . . . . .

. . . . . . .

. . . .

604 311

. . . . GROMMET, rbr .250 ID x .375mtg hole

. . . 1

. . .

. . . . . . . .

PLG58

. . . .

131 203

. . CONNECTOR & PINS

. . . 1

. . . 28

. . . . . . .

. . . .

132 611

. . OPTICAL ENCODER DISC

. . . 1

. . . 29

. . . . . . .

. . . .

149 959

. . FITTING, brs barbed M 3/16tbg x .312-24

. . . 1

. . . 30

. . . . . . .

. . . .

179 265

. . ADAPTER, gun/feeder LH

. . . 1

. . . 31

. . . . . . .

. . . .

108 940

. . SCREW, cap stl hexwhd .250-20 x .750

. . . 4

. . . 32

. . . . . . .

. . . .

604 538

. . WASHER, flat stl SAE .312

. . . 1

. . . 33

. . . . . . .

. . . .

151 437

. . KNOB, plstc T 1.125 lg x .312-18 x 1.500 bar

. . . 1

. . . 34

. . . . . . .

. . . .

128 237

. . SCREW, hexwhd-slt stl slffmg 10-32 x .500

. . . 2

. . . 35

. . . . . . .

. . .

+179 263

. . COVER, drive roll (consisting of)

. . . 1

. . .

. . . . . . . .

. . . . . . .

. . . .

196 956

. . . . LABEL, warning electric shock and pinch

. . . 1

. . . 36

. . . . . . .

. . . .

601 872

. . NUT, stl hex full .375-16

. . . 1

. . . 37

. . . . . . .

. . . .

602 213

. . WASHER, lock stl split .375

. . . 1

. . . 38

. . . . . . .

. . . .

602 243

. . WASHER, flat stl .375

. . . 1

. . . 39

. . . . . . .

. . . .

601 966

. . SCREW, cap stl hexhd .375-16 x 1.250

. . . 1

. . . 40

. . . . . . .

. . . .

167 387

. . SPACER, locating

. . . 2

. . . 41

. . . . . . .

. . . .

168 825

. . DRIVE, pinion 40T 24P .376 bore

. . . 1

. . . 42

. . . . . . .

. . . .

133 308

. . RING, retaining ext .375 shaft x .025thk

. . . 1

Part of 132 129 Optional High Speed Motor *Recommended Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1588 Page 49

Image 53
Contents Processes OM-1588161 875SDescription File MIG GmawFrom Miller to You Table of Contents − Teach Points Teach Using 15 Points Redefining Teach PointsMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − InstallationInstalling Swivel Into Pipe Post − IntroductionInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension 300/400 Ampere Model CC/CV Inverter Welding Power Source Equipment Connection DiagramConnecting Weld Cables And Gas Hoses Pin Pin Information Control Box ConnectionsPin Plug Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling And Threading Welding Wire Pulse Welding Terms − OperationOperational Terms Side And Rear Panel Controls Front Panel ControlsSequence Parameters In a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersOptional Dual Schedule Switch Diagrams Installing Data Card − Using the Optional Data CardData Card Terms Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Motor SecurityDefinable Values Standard Accessing The Setup Menu − System SetupRemote System Setup Display ParametersCard is in card slot, program will be loaded from card ShutdownProgram 1 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 2 − Steel Program 3 − SteelProgram 5 − Stainless Steel Program 4 − SteelProgram 6 − Stainless Steel Program 7 − Metal Core340 33.3 400 37.2 127 137305 29.6 285 27.7Gas Ar He / 40 CFH 19 L/m Program 4 − Stainless SteelProgram 7 − Nickel Alloy Parameter Select Arc Selecting And Adjusting SharpArcE Control− Teach Points Teach Using 15 PointsRedefining IPM Teach Point Redefining Teach PointsRedefining Pulse Parameters Do this for each teach pointEquipment Used − Power Source Serial Number Wire Feeder Date Program Number Wire Size/TypeMfg. Date CFHL/minRoutine Maintenance − Maintenance and TroubleshootingDisconnect power before maintaining Motor Start ControlRelease Trigger Error Display Error DisplaysDisconnect power before troubleshooting TroubleshootingTrouble Remedy PullOM-1588 Circuit Diagram − Electrical DiagramSD-184 792-B 16-4 16-2 26 27 16-5 − Parts ListOptional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item 16-3 Control BoxControl Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Fraction Metric Drive Roll and Wire Guide KitsRoll Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s