Miller Electric DS-64M Swingarc manual Installing And Threading Welding Wire

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4-12. Installing And Threading Welding Wire

	Tools Needed:
3/16, 5/64 in	15/16, 3/8 in

Install wire spool. Ad- just tension nut so wire is taut when wire feed stops.

Pressure

Indicator

Scale

Pressure

Adjust

Install drive rolls.

Install wire guide.

NONCONDUCTIVE

SURFACE

No Wire Slip

.Be sure that outlet cable has proper size

liner for the welding wire size. When installing gun, position liner extending from outlet wire guide as close as pos- sible to drive rolls without touching.

Install gun. Lay gun cable out straight. Cut off end of wire. Push wire through guides up to drive rolls; continue to hold wire. Press Jog button to feed wire out gun.

NONCONDUCTIVE

SURFACE

Wire Slips

.For soft wire or small diameter stainless

steel wire, use 2 drive rolls and set drive roll pressure from 0 to a maximum of 4 on the pressure indicator scale (so that only the inner spring is compressed). This setting will generally give the best performance for these types of wires.

To adjust drive roll pressure, hold nozzle

about 2 in (51 mm) from nonconductive surface and press gun trigger to feed wire against surface. Tighten knob so wire does not slip. Do not overtighten. If contact tip is completely blocked, wire should slip at the feeder (see pressure adjustment above).

Cut wire off. Close cover.

Repeat for other side.

ST-152 564-B / Ref. ST-156 929 / Ref. SC-150 922 / Ref. ST-156 930 / S-0627-A

OM-1588 Page 16

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Contents OM-1588161 875S ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Teach Using 15 Points Redefining Teach Points − Teach PointsSymbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques− Installation SpecificationsInstalling Swivel Into Pipe Post − IntroductionInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection Diagram 300/400 Ampere Model CC/CV Inverter Welding Power SourceConnecting Weld Cables And Gas Hoses Pin Pin Information Control Box ConnectionsPin Plug Information Removing Safety Collar And Adjusting Boom Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling And Threading Welding Wire Pulse Welding Terms − OperationOperational Terms Front Panel Controls Side And Rear Panel Controls− Setting Sequence Parameters Sequence Parameters In a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairOptional Dual Schedule Switch Diagrams − Using the Optional Data Card Installing Data CardData Card Terms Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Motor SecurityDefinable Values Standard − System Setup Accessing The Setup MenuSystem Setup Display Parameters RemoteCard is in card slot, program will be loaded from card ShutdownWire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/m Program 1 − SteelProgram 2 − Steel Program 3 − SteelProgram 4 − Steel Program 5 − Stainless SteelProgram 6 − Stainless Steel Program 7 − Metal Core400 37.2 127 137 340 33.3305 29.6 285 27.7Gas Ar He / 40 CFH 19 L/m Program 4 − Stainless SteelProgram 7 − Nickel Alloy Selecting And Adjusting SharpArcE Control Parameter Select ArcTeach Using 15 Points − Teach PointsRedefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Do this for each teach pointDate Program Number Wire Size/Type Equipment Used − Power Source Serial Number Wire FeederMfg. Date CFHL/min− Maintenance and Troubleshooting Routine MaintenanceDisconnect power before maintaining Motor Start ControlError Displays Release Trigger Error DisplayTroubleshooting Disconnect power before troubleshootingTrouble Remedy PullOM-1588 − Electrical Diagram Circuit DiagramSD-184 792-B − Parts List 16-4 16-2 26 27 16-5Optional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item Control Box 16-3Control Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Drive Roll and Wire Guide Kits Fraction MetricRoll Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s