Miller Electric DS-64M Swingarc manual Optional

Page 47

 

 

 

 

 

 

Quantity

 

 

 

 

 

 

 

 

 

Item

Dia.

 

Part

 

Model

 

No.

Mkgs.

 

No.

Description

12

 

16

 

 

 

 

 

Figure 16-1. Main Assembly

 

 

 

 

 

 

 

 

 

 

 

 

. . .

1 .

. . . . . . . . . . . . .

. .

149 251

. . CABLE, trigger (consisting of)

. . 2

 

 

. . .

1 .

. . . . . . . . . . . . .

. .

149 252

. . CABLE, trigger (consisting of)

. . 2. .

. . . . . . .

. . PLG21,23

. .

079 878

. . . . CONNECTOR & PINS

. . 1

. . . . 1

. . . . . . .

. . . . . . . . . . . . .

. .

079 531

. . . . CONNECTOR, circ clamp str rlf sz 11 Amp 206358-2 . . .

. . 2

. . . . 2

. . . . . . .

. . . . . . . . . . . . .

. .

605 156

. . . . CABLE, port No. 18 4/c (order by ft)

. 17ft

. . 21ft

. . . . . . .

. . PLG28,29

. .

080 328

. . . . CONNECTOR w/SOCKETS

. . 1

. . . . 1

. . .

2 .

. . . . . . . . . . . . .

.

See Note . . CONTROL BOX, (Fig 16-4)

. . 1

. . . . 1

. . .

3 .

. . . . . . . . . . . . .

. .

164 475

. . CABLE, interconnecting (consisting of)

. . 2

 

 

. . .

3 .

. . . . . . . . . . . . .

. .

164 474

. . CABLE, interconnecting (consisting of)

. . 2. .

. . . . . .

PLG27,28,37,38

047 636

. . . . CONNECTOR & PINS

. . 2

. . . . 2

. . . . . . .

. . . . . . . . . . . . .

. .

079 739

. . . . CONNECTOR, circ clamp str rlf sz 17-20 Amp 206322-2

. . 2

. . . . 2

. . . . . . .

. . . . . . . . . . . . .

. .

163 519

. . . . CABLE, port No. 18/14 8/c (order by ft)

. 17ft

. . 21ft

. . .

4 .

. . . . . . . . . . . . .

. .

159 297

. . HOSE ASSEMBLY, gas

. . 1

. . . . 1

. . .

5 .

. . . . . . . . . . . . .

. .

139 600

. . HOSE, gas

. . 2

 

 

. . .

5 .

. . . . . . . . . . . . .

. .

139 599

. . HOSE, gas

. . 2. .

. . .

6 .

. . . . . . . . . . . . .

. .

600 324

. . CABLE, weld cop strd No. 4/0 (order by ft)

. 26ft

. . 30ft

. . .

7 .

. . . . . . . . . . . . .

. .

602 243

. . WASHER, flat stl std .375

. . 8

. . . . 8

. . .

8 .

. . . . . . . . . . . . .

. .

602 213

. . WASHER, lock stl split .375

. . 4

. . . . 4

. . .

9 .

. . . . . . . . . . . . .

. .

601 872

. . NUT, stl hex full .375-16

. . 4

. . . . 4

. . . 10 .

. . . . . . . . . . . . .

. .

080 947

. . BRACKET, spring retaining

. . 1

 

 

. . . 10 .

. . . . . . . . . . . . .

. .

151 626

. . BRACKET, spring retaining

. . 1. .

. . . 11 .

. . . . . . . . . . . . .

. .

132 053

. . SCREW, cap stl hexhd .375-16 x 1.500 lg

. . 4

. . . . 4

. . . 12 .

. . . . . . . . . . . . .

. .

Fig 16-2 . . SUPPORT, hub & reel

. . 1

. . . . 1

. . . 13 .

. . . . . . . . . . . . .

. ♦149 838 . . PIPE POST, 4ft w/base or

. . 1

 

 

. . . 13 .

. . . . . . . . . . . . .

. ♦149 839 . . PIPE POST, 6ft w/base

. . 1

 

 

. . . 13 .

. . . . . . . . . . . . .

. ♦078 264 . . PIPE POST, 4ft w/base or

. . 1. .

. . . 13 .

. . . . . . . . . . . . .

. ♦079 216 . . PIPE POST, 6ft w/base

. . 1. .

. . . 14 .

. . . . . . . . . . . . .

. ♦075 078 . . PIPE POST, 4ft w/o base

. . 1

. . . . 1

. . . 14 .

. . . . . . . . . . . . .

. ♦079 217 . . PIPE POST, 6ft w/o base

. . 1

. . . . 1

. . . 15 .

. . . . . . . . . . . . .

. .

Fig 16-8 . . BOOM ASSEMBLY

. . 1

. . . . 1

. . . 16 .

. . . . . . . . . . . . .

. .

605 227

. . NUT, nyl hex jam .750NPST

. . 2

. . . . 2

. . . 17 .

. . . RC27,37 .

. .

047 637

. . CONNECTOR & SOCKETS

. . 2

. . . . 2

. . . . . . .

. . . . . . . . . . . . .

. .

048 144

. . CONNECTOR, circ pin plug keying Amp 200821-1

. . 2

. . . . 2

. . . 18 .

. . PLG11,17

. .

115 092

. . CONNECTOR & SOCKETS

. . 2

. . . . 2

. . . 19 .

. . PLG33,34

. .

135 409

. . CONNECTOR & PINS

. . 2

. . . . 2

. . . 20 .

. . . . . . . . . . . . .

. .

139 813

. . COVER, protector motor

. . 1

. . . . 1

. . . 21 .

. . . . GS1,2 . .

. .

228 036

. . VALVE, 24VAC 1way .750−14 thd 2mm orf 100PSI

. . 2

. . . . 2

. . . 22 .

. . . . . . . . . . . . .

. .

139 816

. . PANEL, end cover

. . 1

. . . . 1

. . . 23 .

. . . . . . . . . . . . .

. .

159 647

. . INSULATOR, motor clamp

. . 2

. . . . 2

. . . 24 .

. . . . . . . . . . . . .

. .

156 243

. . CLAMP, motor top

. . 2

. . . . 2

. . . 25 .

. . . . . . . . . . . . .

. .

159 360

. . INSULATOR, screw machine

. . 8

. . . . 8

. . . 26 .

. . . . . . . . . . . . .

. .

159 646

. . CLAMP, motor base

. . 2

. . . . 2

. . . 27 .

. . . . . . . . . . . . .

. .

145 639

. . STRIP, buna N compressed sheet .062 x 4.000sq

. . 2

. . . . 2

. . . 28 .

. . . . . . . . . . . . .

. .

134 834

. . HOSE, SAE .187 ID x .410 OD (order by ft)

. . 3ft

. .

. . 3ft

. . . 29 .

. . . . . . . . . . . . .

. .

167 774

. . DRIVE ASSEMBLY, wire RH (Fig 16-5)

. . 1

. . . . 1

. . . 29 .

. . . . . . . . . . . . .

. ♦167 776 . . DRIVE ASSEMBLY, wire RH (high speed) (Fig 16-5)

. . 1

. . . . 1

. . . 30 .

. . . . . . . . . . . . .

. .

157 295

. . GUIDE, monocoil

. . 2. .

. . . 31 .

. . . . . . . . . . . . .

. .

604 612

. . SCREW, set stl sch 8-32 x .125 cup point

. . 4

. . . . 4

. . . 32 .

. . . . . . . . . . . . .

. .

082 050

. . LINER, monocoil inlet wire

. . 2. .

. . . . . . .

. . . . . . . . . . . . .

. .

164 969

. . BUS BAR, connecting weld current

. . 1

. . . . 1

. . . 33 .

. . . . . . . . . . . . .

. .

167 780

. . DRIVE ASSEMBLY, wire LH (Fig 16-5)

. . 1

. . . . 1

. . . 33 .

. . . . . . . . . . . . .

. ♦167 782 . . DRIVE ASSEMBLY, wire LH (high speed) (Fig 16-5)

. . 1

. . . . 1

. . . 34 .

. . . . . . . . . . . . .

. .

211 989

. . FITTING, w/screen

. . 2

. . . . 2

NOTE: When ordering Control Box contact Factory Service Department for proper number.

♦OPTIONAL

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1588 Page 43

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Contents File MIG Gmaw OM-1588161 875SProcesses DescriptionFrom Miller to You Table of Contents − Teach Points Teach Using 15 Points Redefining Teach PointsElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Introduction − InstallationSpecifications Installing Swivel Into Pipe PostInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension 300/400 Ampere Model CC/CV Inverter Welding Power Source Equipment Connection DiagramConnecting Weld Cables And Gas Hoses Pin Pin Information Control Box ConnectionsPin Plug Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityInstalling And Threading Welding Wire Pulse Welding Terms − OperationOperational Terms Side And Rear Panel Controls Front Panel ControlsSequence Parameters In a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersOptional Dual Schedule Switch Diagrams Amperage Apk Peak Abk Background − Using the Optional Data CardInstalling Data Card Data Card TermsCard Displays Entering Access Code Motor SecurityDefinable Values Standard Accessing The Setup Menu − System SetupShutdown System Setup Display ParametersRemote Card is in card slot, program will be loaded from cardProgram 3 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 1 − Steel Program 2 − SteelProgram 7 − Metal Core Program 4 − SteelProgram 5 − Stainless Steel Program 6 − Stainless Steel285 27.7 400 37.2 127 137340 33.3 305 29.6Gas Ar He / 40 CFH 19 L/m Program 4 − Stainless SteelProgram 7 − Nickel Alloy Parameter Select Arc Selecting And Adjusting SharpArcE Control− Teach Points Teach Using 15 PointsDo this for each teach point Redefining Teach PointsRedefining IPM Teach Point Redefining Pulse ParametersCFHL/min Date Program Number Wire Size/TypeEquipment Used − Power Source Serial Number Wire Feeder Mfg. DateMotor Start Control − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingRelease Trigger Error Display Error DisplaysPull TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1588 Circuit Diagram − Electrical DiagramSD-184 792-B 16-4 16-2 26 27 16-5 − Parts ListOptional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item 16-3 Control BoxControl Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Kit Roll Drive Roll and Wire Guide KitsFraction Metric RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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