Miller Electric DS-64M Swingarc manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Mil_Thank 4/05

Working as hard as you do

−every power source from Miller is backed by the most hassle-free warranty in the business.

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Contents Description OM-1588161 875SProcesses File MIG GmawFrom Miller to You Table of Contents Teach Using 15 Points Redefining Teach Points − Teach PointsArc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesInstalling Swivel Into Pipe Post − InstallationSpecifications − IntroductionInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection Diagram 300/400 Ampere Model CC/CV Inverter Welding Power SourceConnecting Weld Cables And Gas Hoses Pin Pin Information Control Box ConnectionsPin Plug Information Motor Speed Wire Type Wire Size Feed Speed Capability Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Gun Recommendation TableInstalling And Threading Welding Wire Pulse Welding Terms − OperationOperational Terms Front Panel Controls Side And Rear Panel Controls− Setting Sequence Parameters Sequence Parameters In a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairOptional Dual Schedule Switch Diagrams Data Card Terms − Using the Optional Data CardInstalling Data Card Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Motor SecurityDefinable Values Standard − System Setup Accessing The Setup MenuCard is in card slot, program will be loaded from card System Setup Display ParametersRemote ShutdownProgram 2 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 1 − Steel Program 3 − SteelProgram 6 − Stainless Steel Program 4 − SteelProgram 5 − Stainless Steel Program 7 − Metal Core305 29.6 400 37.2 127 137340 33.3 285 27.7Gas Ar He / 40 CFH 19 L/m Program 4 − Stainless SteelProgram 7 − Nickel Alloy Selecting And Adjusting SharpArcE Control Parameter Select ArcTeach Using 15 Points − Teach PointsRedefining Pulse Parameters Redefining Teach PointsRedefining IPM Teach Point Do this for each teach pointMfg. Date Date Program Number Wire Size/TypeEquipment Used − Power Source Serial Number Wire Feeder CFHL/minDisconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Motor Start ControlError Displays Release Trigger Error DisplayTrouble Remedy TroubleshootingDisconnect power before troubleshooting PullOM-1588 − Electrical Diagram Circuit DiagramSD-184 792-B − Parts List 16-4 16-2 26 27 16-5Optional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item Control Box 16-3Control Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Roll Drive Roll and Wire Guide KitsFraction Metric Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s