Miller Electric DS-64M Swingarc manual Introduction, Installation, Specifications

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SECTION 3 − INTRODUCTION

3-1. Specifications

Type of Input

Welding Power

Wire Feed Speed

Wire Diameter

Welding Circuit

Weight

Power

Source Type

Range

Range

Rating

 

 

 

 

 

 

 

24 Volts AC

Constant Voltage (CV)

Standard: 50 To 780 ipm

.023 To 1/8 in (0.6

100 Volts,

12 ft (3.7 m):

Single-Phase

DC For GMAW Or

(1.3 To 19.8 mpm)

To 3.2 mm)

750 Amperes, 100%

207 lb (94 kg)

10 Amperes

Constant Voltage (CV) /

 

 

Duty Cycle

 

50/60 Hertz

Constant Current (CC) DC

Optional High Speed: 92

Max Spool Weight:

 

16 ft (4.9 m):

 

For GMAW-P

To 1435 ipm (2.3 To 36.5

60 lb (27 kg)

 

280 lb (127 kg)

 

All Need 14-Pin And

mpm)

 

 

 

 

Contactor Control

 

 

 

 

 

 

 

 

 

 

 

12 ft (3.7 m) Boom

16 ft (4.9 m) Boom

 

 

 

Maximum Height With 4 ft (1.2 m) Post

17 ft (5.2 m)

21 ft (6.4 m)

 

 

 

Vertical Lift Of Boom

Horizontal to 60° Above Horizontal

Horizontal to 60° Above Horizontal

 

 

 

SECTION 4 − INSTALLATION

4-1. Installing Swivel Into Pipe Post

5

4

2

1

3

1Swingpak Base or CBC Cart

2Pipe Post With Base

3Steel Bolt

Secure as shown using as a mini- mum 1/2 in diameter SAE grade 5 steel bolts.

4 Swivel Assembly

Insert into pipe post. Lubricate swivel.

5 Safety Collar

YDo not remove until instructed to.

Tools Needed: 3/4 in

ST-152 382

OM-1588 Page 9

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Contents Processes OM-1588161 875SDescription File MIG GmawFrom Miller to You Table of Contents − Teach Points Teach Using 15 Points Redefining Teach PointsMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − InstallationInstalling Swivel Into Pipe Post − IntroductionInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension 300/400 Ampere Model CC/CV Inverter Welding Power Source Equipment Connection DiagramConnecting Weld Cables And Gas Hoses Pin Plug Information Control Box ConnectionsPin Pin Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling And Threading Welding Wire Operational Terms − OperationPulse Welding Terms Side And Rear Panel Controls Front Panel ControlsSequence Parameters In a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersOptional Dual Schedule Switch Diagrams Installing Data Card − Using the Optional Data CardData Card Terms Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Definable Values Standard SecurityMotor Accessing The Setup Menu − System SetupRemote System Setup Display ParametersCard is in card slot, program will be loaded from card ShutdownProgram 1 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 2 − Steel Program 3 − SteelProgram 5 − Stainless Steel Program 4 − SteelProgram 6 − Stainless Steel Program 7 − Metal Core340 33.3 400 37.2 127 137305 29.6 285 27.7Program 7 − Nickel Alloy Program 4 − Stainless SteelGas Ar He / 40 CFH 19 L/m Parameter Select Arc Selecting And Adjusting SharpArcE Control− Teach Points Teach Using 15 PointsRedefining IPM Teach Point Redefining Teach PointsRedefining Pulse Parameters Do this for each teach pointEquipment Used − Power Source Serial Number Wire Feeder Date Program Number Wire Size/TypeMfg. Date CFHL/minRoutine Maintenance − Maintenance and TroubleshootingDisconnect power before maintaining Motor Start ControlRelease Trigger Error Display Error DisplaysDisconnect power before troubleshooting TroubleshootingTrouble Remedy PullOM-1588 Circuit Diagram − Electrical DiagramSD-184 792-B 16-4 16-2 26 27 16-5 − Parts ListOptional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item 16-3 Control BoxControl Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Fraction Metric Drive Roll and Wire Guide KitsRoll Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s