Miller Electric DS-64M Swingarc manual Teach Points, Teach Using 15 Points

Page 37

SECTION 13 − TEACH POINTS

13-1. Teach Using 15 Points

Apk = Peak Amperage

Vpk = Peak Voltage

Abk = Background Amperage

PPS = Pulses Per Second

IPM / MPM

PWms = Pulse Width (Milliseconds)

 

780 / 19.8

750 / 19.1

700 / 17.8

650 / 16.5

600 / 15.2

550 / 14.0

500 / 12.7

450 / 11.4

 

 

Example Of A Synergic

400 / 10.2

Setting For 425 IPM With

 

All Teach Points Set At 50

350 / 8.9

IPM (1.3 MPM) Increments

 

300

/ 7.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250

/ 6.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

/ 5.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150

/ 3.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

/ 2.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

/ 1.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Apk

100

180

210

240

270

300

330

360

370

420

450

480

510

540

565

Apk

Vpk

10

18

21

24

27

30

33

36

37

42

45

48

51

54

56

Vpk

Abk

10

20

30

40

50

60

70

80

90

100

110

120

130

140

200

Abk

PPS

20

55

80

105

130

160

185

210

235

260

290

315

340

365

400

PPS

PWms

1

 

 

 

2

 

 

3

 

 

4

 

 

 

5

PWms

The teach mode allows the user to create custom pulse programs. The teach mode selection for 15 teach points gives a more defined curve for a specific range. At each teach point, the user can adjust five parame- ters to shape the pulse waveform of the weld output. The six parameters are: IPM (MPM), Apk, Vpk, Abk, PPS, and PWms.

Apk, Vpk, Abk, PPS, and PWms acting together provide the energy necessary to burn off welding wire at a set wire feed speed. The graph below shows that as wire feed speed increases, energy increases (Apk, Vpk, Abk, PPS, and PWms acting syn- ergically).

Under some conditions, the wire feeder lim- its wire feed speed to maintain all pulse pa- rameters within the capability of the system.

OM-1588 Page 33

Image 37
Contents Processes OM-1588161 875SDescription File MIG GmawFrom Miller to You Table of Contents − Teach Points Teach Using 15 Points Redefining Teach PointsMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − InstallationInstalling Swivel Into Pipe Post − IntroductionInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension 300/400 Ampere Model CC/CV Inverter Welding Power Source Equipment Connection DiagramConnecting Weld Cables And Gas Hoses Pin Plug Information Control Box ConnectionsPin Pin Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling And Threading Welding Wire Operational Terms − OperationPulse Welding Terms Side And Rear Panel Controls Front Panel ControlsSequence Parameters In a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersOptional Dual Schedule Switch Diagrams Installing Data Card − Using the Optional Data CardData Card Terms Amperage Apk Peak Abk BackgroundCard Displays Entering Access Code Definable Values Standard SecurityMotor Accessing The Setup Menu − System SetupRemote System Setup Display ParametersCard is in card slot, program will be loaded from card ShutdownProgram 1 − Steel Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/mProgram 2 − Steel Program 3 − SteelProgram 5 − Stainless Steel Program 4 − SteelProgram 6 − Stainless Steel Program 7 − Metal Core 340 33.3 400 37.2 127 137 305 29.6 285 27.7Program 7 − Nickel Alloy Program 4 − Stainless SteelGas Ar He / 40 CFH 19 L/m Parameter Select Arc Selecting And Adjusting SharpArcE Control− Teach Points Teach Using 15 PointsRedefining IPM Teach Point Redefining Teach PointsRedefining Pulse Parameters Do this for each teach pointEquipment Used − Power Source Serial Number Wire Feeder Date Program Number Wire Size/TypeMfg. Date CFHL/minRoutine Maintenance − Maintenance and TroubleshootingDisconnect power before maintaining Motor Start ControlRelease Trigger Error Display Error DisplaysDisconnect power before troubleshooting TroubleshootingTrouble Remedy PullOM-1588 Circuit Diagram − Electrical DiagramSD-184 792-B 16-4 16-2 26 27 16-5 − Parts ListOptional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item 16-3 Control BoxControl Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Fraction Metric Drive Roll and Wire Guide KitsRoll Kit RollPanel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s