Bosch Power Tools 1619EVS Assembly, Selecting Bits, Installing a Router BIT, Collet Chuck Care

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COLLET
CHUCK
FIG. 4

BM2610995777 10/03 10/7/03 4:51 PM Page 8

Assembly

SELECTING BITS

A wide assortment of router bits with different profiles are available as accessories. Use 1/2" shank whenever possible, and only use good quality bits.

!WARNING To prevent personal injury, always remove the plug from

power source before removing or installing bits or accessories.

INSTALLING A ROUTER BIT

1.Lay router on its side with the flat side of base resting on the bench.

2.Press spindle lock to prevent rotation of collet chuck. NOTE: it may be necessary to rotate collet nut to engage spindle lock (Fig. 3).

3.Next, use the collet wrench to loosen the collet chuck assembly in counter-clockwise direction (viewed from bottom of router).

4.Insert the shank of the router bit into the collet chuck assembly as far as it will go, then back the shank out until the cutters are approximately 1/8" to 1/4" away from the collet nut face.

5.With the router bit inserted and the spindle lock engaged, use the collet wrench to firmly tighten the collet chuck assembly in a clockwise direction (viewed from bottom of router).

To ensure proper gripping of the router bit and minimize run-out, the shank of the router bit must be inserted at least 5/8".

When the templet guide ! WARNING adapter has been removed

from base, do not use router bits greater than 2" in diameter as they will not fit through the sub-base.

For use with larger bits, see “Preparation for use with Bosch Router Table” on page 16.

!CAUTION To prevent damage to tool, do not tighten collet without

a bit.

NOTE: The bit shank and chuck should be clean and free of dust, wood, residue and grease before assembling.

REMOVING THE ROUTER BIT

1.Press spindle lock to prevent rotation of collet chuck, and turn the collet chuck assembly in a counter-clockwise direction.

2.Once the collet chuck assembly is loosened, continue to turn the collet chuck assembly until it pulls the collet free from its taper, and the router bit can be removed.

NOTE: The collet chuck is self-extracting; it is NOT necessary to strike the collet chuck to free the router bit.

COLLET CHUCK CARE

With the router bit removed, continue to turn the collet chuck counter-clockwise until it is free of the shaft. To assure a firm grip, occasionally blow out

the collet chuck with compressed air, and clean the taper in the armature assembly COLLET shaft with a tissue or

fine brush. The collet COLLET chuck is made up of NUT

two component parts

that snap together (Fig. 4); check to see that the collet is properly seated in the collet chuck nut and lightly thread the collet chuck back onto the armature shaft. Replace worn or damaged collet chucks immediately.

FIG. 3

WRENCH

SHANK

BIT

COLLET CHUCK

BASE

SPINDLE LOCK

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Contents Importante Power Tool Safety Rules Work AreaSafety Rules for Routers ServiceSafety Rules for Router Table BM2610995777 10/03 10/7/03 451 PM Symbols Plunge Lock Override Lever Base SUB-BASE Functional Description and SpecificationsRouter Assembly Installing a Router BITSelecting Bits Removing the Router BITInstalling Templet Guide Adapter Operating InstructionsRouter Dust Collection Plunging ActionCoarse Depth Adjustment Coarse Adjustment IndicatorFine Adjustment Knob Fine Adjustment IndicatorMaking Progessively Deeper Plunge Cuts Trigger Switch and LOCK-ON Button Soft Start FeatureDial Setting RPM Application Electronic Variable Speed ControlFeeding the Router Rate of FeedEdge Forming Start Here Work BIT Direction Router FeedDust Collection While Edge Forming Attaching Dust Extraction HoodCentering the SUB-BASE Templet Guides Securely Clamp Board Guide Feed DirectionDeluxe Router Guide Coarse Adjustment Lock Spring Defeat Button Preparation For Use With Bosch Router TablePlunge Lock Plunge Lock LeverAdjusting the Depth Connect the Router and the Router Table SwitchOperation in Router Table Attaching Router to Mounting PlateMaintenance AccessoriesTool Lubrication Carbon BrushesConservez CES Instructions Règles de Sécurité GénéralesBlessures graves Règles de sécurité concernant les toupies RéparationConsignes de sécurité pour table de toupillage Le plomb provenant des peintures à base de plombBM2610995777 10/03 10/7/03 451 PM Symboles Tours ou mouvement alternatif parPosition. Un nombre plus élevé signifie Une vitesse plus grandeDescription fonctionnelle et spécifications DéfonceuseAssemblage Choix DES FersMontage DES Fers Pour Enlever UN FER DE DéfonceuseInstallation DE L’ADAPTATEUR DE Guide DE Gabarit Consignes d’utilisationRamassage DES Poussières Mouvement DE PlongéeRéglage Grossier DE LA Profondeur Index DE Réglage GrossierBouton DE Réglage FIN Index DE Réglage FINAugmentation Progressive DE LA Profondeur DE Coupe Commande Électronique DE Variation DE Vitesse Gchette ET Bouton DE Verrouillage SUR MarcheSystème DE Démarrage Progressif TR/MIN ApplicationAvance DE LA Défonceuse Vitesse D’AVANCEMoulurage DE Chants Chant de bout endommage la pièceRamassage DE Poussière Lors DU Moulurage DE Chants Fixation DU Capuchon D’EXTRACTION DE PoussièreChant DE LA Pièce Capuchon ’EXTRACTION DE PoussièreBridez Fermement LA Planche DE Guidage Sens DE ’AVANCE Centrage DE LA SOUS-EMBASE ET DES Guides DE GabaritDE LA Défonceuse Déport Pièce Sens DE ’AVANCE VIS Moletée EmbaseCoupe Désirée Tiges DU GuidePréparation pour utilisation avec la table de toupillage Profondeur Levier DEUtilisation avec la table de toupillage DE MontageRéglage DE LA Profondeur Sens DE L’AVANCE DE LA PièceAccessoires EntretienLubrification DE L’OUTIL Balais OU CharbonsNormas de seguridad para herramientas mecánicas Conserve Estas InstruccionesNormas de seguridad para fresadoras ServicioInstrucciones de seguridad para la mesa de fresadora BM2610995777 10/03 10/7/03 451 PM De Ni-Cd SímbolosCon aislamiento doble Descripción funcional y especificaciones FresadorasRiesgo de arrancar la herramienta accidentalmente Intensité nominale 15 aEnsamblaje Selección DE BrocasBascule hacia arriba el escudo antivirutas Remoción DE LA Broca DE FresadoraFresadora Cubierta a mangueras de aspiración de 1-1/4 y 1-1/2Instalación DEL Adaptador DE Guías DE Plantilla Acción DE PenetraciónAjuste DE Profundidad Grueso Indicador DE Ajuste GruesoPomo DE Ajuste Fino Indicador DE Ajuste FinoMarca DE Cierre DE Referencia Ajuste Grueso Varilla DE Profundidad Torreta DE Tope BrocaInterruptor Gatillo Y Botón DE Fijación EN Encendido Dispositivo DE Arranque SuavePosición RPM DEL DialConformado DE Bordes Avance DE LA FresadoraVelocidad DE Avance Tornillo Colocación DE LA Cubierta DE Extracción DE PolvoCubierta DE Extracción DE Polvo Centrado DE LA Subbase Y LAS Guías DE Plantilla Guiado DE LA FresadoraGuía DE Fresadora DE Lujo Broca DE Guía DEFresadora Plantilla Patrón DE Plantilla Pieza DEPreparación para la utilización con la mesa de fresadora Carcasa Palanca DEDE Penetración Palanca DE Fijación DE LA Profundidad Cierre DE Ajuste Grueso Botón DE Anulación DEL ResorteUtilización en la mesa de fresadora Sujeción DE LA Fresadora a LA Placa DE MontajeAjuste DE LA Profundidad DE LA Mesa DE FresadoraMantenimiento AccesoriosLubricacion DE LAS Herramientas Escobillas DE CarbonLimited Warranty of Bosch Portable and Benchtop Power Tools
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