Sigma S2Ca, S2Ba warranty Replacement of wearing parts, Maintenance intervals

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Start-up/Maintenance

 

 

Maintenance intervals

General recommendation for maintenance intervals - every 3 months.

Shorter intervals are recommended if operated under load conditions (e.g. continuous operation). The gear oil should be changed after approx. 5000 duty hours.

Gear oil ISO viscosity class VG 460, e.g. Mobil Gear 634,

ProMinent Order No. 555325 (Amount of oil approx. 0.5 l).

The metering diaphragm is a wearing part whose service life is dependent on following parameters:

System backpressure.

Operating temperature.

Properties of medium to be metered.

The service life of the diaphragm is restricted in the case of abrasive media. In such cases, it is recommended to check the diaphragm more frequently and to install a diaphragm failure monitor.

4.3Replacement of wearing parts

Replacing diaphragm (see exploded diagrams in appendix!)

WARNING

¥EX-pump only: metering pumps and their peripheral equipment must be serviced by specially trained or authorised personnel!

¥Always use original spare parts.

IMPORTANT

Flush liquid end first in the case of hazardous media. For this purpose, force water or a suitable flushing agent through the intake connection of the liquid end with a wash bottle.

￿Set stroke length to zero with the pump running. Switch off pump.

￿Release the six screws holding the liquid end, detach liquid end together with screws.

￿Release diaphragm from the push rod by jolting in counterclockwise direction and unscrew.

￿Screw on new diaphragm until it is firmly seated on the push rod. Mount the dosing head with screws such that the suction connection lies at the bottom (observe the flow through direction / arrow marks on the valves). Switch on pump. Set stroke length to 100% and turn in screws then tighten crosswise to 7.5 ± 0.5 Nm. Check pump for leaks at max. pressure.

ProMinent®

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Contents Operating Instructions Control elements overview Control elements and key functionsContinuous Display Operating-/Settings DiagramPrevious Activatedfunction AnalogImprint Imprint Dulcodes UV-DesinfektionsanlageDulcodes UV-Desinfektionsanlage Table of contents Table of contents Dulcodes UV-Desinfektionsanlage B a G m a B a s i c Ty p e S 2 B a Identcode ordering systemIdentcode ordering system Dulcodes UV-Desinfektionsanlage ProMinent Dulcodes UV-Desinfektionsanlage General notes Safety devicesDulcodes UV-Desinfektionsanlage Identification of pump type Product description S2Ba/S2CaDesign/Functional description Functional description, drive 75 % 30 % Stroke movementHM50Hz MeteringcapacitydiagramS2Ba Metering capacity diagramS2CaHM Functional description, delivery unit Task Integrated overflow valve with bleeder functionDesign and functional description refer to Fig. No Product description S2Ba/S2Ca Design and function description see Fig Diaphragm rupture sensorUse for intended purpose/Use unintended purpose Function3162-4 Pvdf Ptfe Technical data Sigma Capacity data Technical dataTemperature specifications Technical data S2CaAccuracy Dimension sheet Sigma/ 2 with stroke adjustment motor Dimensions Sigma/ 2 mmModel Connector Electrical data, stroke sensor ÒSigmaÓ Stroke adjuster drive mechanismMotor data Stroke actuator drive mechanismRelay input Input voltage Mains frequency Power consumptionElectrical data, pacing relay ÒSigmaÓ Sound intensity levelMaintenance Start-up/MaintenanceStart-up Maintenance intervals Replacement of wearing partsGuideline on Valve Installation Function description, motors Features of the S2Ca metering pumpsFunction description, controller LED indicator Operating indicator green ÒFloat switchÓ functionOptional Òfault-indicating relayÓ or Òpower relayÓ ÒFault indicating and pacing relayÓ optionHierarchy of operating modes, functions and fault statuses Sockets, symbols and wiring diagramRelay type Power relay Wiring diagram Controller type 0 see identity code Technical data, external contactController type 1 see identity code Outputs Block circuit diagram S2CaInputs Pump, InsideBy customer Cable Circuit examples universal signal cableNot in Profibus version Delivery range Retrofitting relaysControl elements Set SettingsChange to settings mode Check adjustable valuesSelect operating mode Mode menu Settings for ÒmanualÓ operating mode Settings for operating mode SET menuSettings for ÒanalogueÓ operating mode Analg menu Straight line SetLower band Settings for ÒcontactÓ operating mode Contct menuLower/upper band Lower band Upper band Alkali pump Acid pumpSet ÒMemoryÓ extension function Settings for ÒbatchÓ operating mode Batch menuSettings for ÒcalibrationÓ function Calib menu Settings for programmable functions SET menuCancel total stroke number or total litres Clear window Settings for Òauxiliary frequencyÓ function AUX menuSettings for the ÒflowÓ function Flow menu Setting code Code menuManual operation OperatingRemote control TroubleshootingError Messages Decommissioning and disposal Spare parts and accessories 1011036 ProMinentFor pumps without Ex protection For pumps with Ex protection Valve assy DN 15/PVT* Order No 6105-1040100-03 Order No Retrofit kit double diaphragm S2Ba/S2Ca Wiring diagram for stroke length adjuster Stroke actuator wiring diagram