Sigma S2Ba, S2Ca warranty Start-up/Maintenance

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Start-up/Maintenance

Dulcodes UV-Desinfektionsanlage

 

 

4Start-up/Maintenance

WARNING

¥For all metering pumps for metering inflammable media applies: Starting up and emptying only supervised by a competent person.

IMPORTANT

Observe the safety notes provided in Section 1.

4.1Start-up

All general guidelines in the accompanying ”General operating instructions ProMinent® motordriven metering pumps and hydraulic accessories” apply.

Diaphragm pumps with mechanically actuated diaphragm: no additional measures necessary, however, version with diaphragm rupture indicator, version Ex“i”*, must be used on principle.

For all metering pumps for metering inflammable media applies: starting up and emptying only supervised by a competent person.

Inflammable media may only be lifted with stainless steel liquid ends. - For exceptional cases, where this is not possible, also PTFE with carbon may be used, our versions TT_ are made of conductive plastics. In this case, special attention must be paid by the user due to the lower mechanical stability.

4.2Maintenance

WARNING

¥EX-pump only: Wear parts (diaphragms, bearings etc.) of metering pumps used in potentially explosive atmospheres must be replaced after having completed 90% of their nominal product life.

¥The lubricant supply must be regularly checked for lubricated pumps, for instance by checking the fill level, visual inspection for leakages etc.

¥EX-pump only: check that the pressure relief valve downstream from the pump is functioning correctly!

The pressure relief valve must prevent the gearbox from being overloaded and overheating in explosion-threatened workplaces!

¥The proper general function, in particular of the drive, must be safeguarded by regular inspections (leakages, noises, temperatures, possible discoloration due to excess temperatures....).

¥Use original spare parts should exchange become necessary!

¥EX-pump only: When cleaning plastic parts, attention must be paid to not generating any electrostatic charge by rubbing excessively. - see danger sign.

¥EX-pump only: metering pumps and their peripheral equipment must be serviced by specially trained or authorised personnel!

IMPORTANT

After loosening the liquid end screws (e.g. to change the valves or diaphragm), the screws must be retightened clockwise to the specified tightening torque.

What requires maintenance?

Secure fit of liquid end screws.

Secure fit of metering lines (intake and delivery sides).

Secure fit of head valve and intake valve.

Leakage hole at end disc for moisture (indicates possible diaphragm failure).

Operate pump continuously for a short period of time in order to check whether it delivers correctly.

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ProMinent®

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Contents Operating Instructions Control elements and key functions Control elements overviewOperating-/Settings Diagram Continuous DisplayPrevious Analog ActivatedfunctionImprint Dulcodes UV-Desinfektionsanlage ImprintDulcodes UV-Desinfektionsanlage Table of contents Table of contents Dulcodes UV-Desinfektionsanlage Identcode ordering system B a G m a B a s i c Ty p e S 2 B aIdentcode ordering system Dulcodes UV-Desinfektionsanlage ProMinent Dulcodes UV-Desinfektionsanlage Safety devices General notesDulcodes UV-Desinfektionsanlage Product description S2Ba/S2Ca Identification of pump typeDesign/Functional description Functional description, drive Stroke movement 75 % 30 %Metering capacity diagram HM50Hz MeteringcapacitydiagramS2BaS2CaHM Functional description, delivery unit Integrated overflow valve with bleeder function TaskDesign and functional description refer to Fig. No Product description S2Ba/S2Ca Function Diaphragm rupture sensorUse for intended purpose/Use unintended purpose Design and function description see Fig3162-4 Pvdf Ptfe Technical data Technical data Sigma Capacity dataTechnical data S2Ca Temperature specificationsAccuracy Dimensions Sigma/ 2 mm Dimension sheet Sigma/ 2 with stroke adjustment motorModel Connector Stroke actuator drive mechanism Stroke adjuster drive mechanismMotor data Electrical data, stroke sensor ÒSigmaÓSound intensity level Input voltage Mains frequency Power consumptionElectrical data, pacing relay ÒSigmaÓ Relay inputStart-up/Maintenance MaintenanceStart-up Replacement of wearing parts Maintenance intervalsGuideline on Valve Installation Features of the S2Ca metering pumps Function description, motorsFunction description, controller ÒFault indicating and pacing relayÓ option ÒFloat switchÓ functionOptional Òfault-indicating relayÓ or Òpower relayÓ LED indicator Operating indicator greenSockets, symbols and wiring diagram Hierarchy of operating modes, functions and fault statusesRelay type Power relay Wiring diagram Technical data, external contact Controller type 0 see identity codeController type 1 see identity code Pump, Inside Block circuit diagram S2CaInputs OutputsCircuit examples universal signal cable By customer CableRetrofitting relays Not in Profibus version Delivery rangeControl elements Settings SetCheck adjustable values Change to settings modeSelect operating mode Mode menu Settings for operating mode SET menu Settings for ÒmanualÓ operating modeSettings for ÒanalogueÓ operating mode Analg menu Set Straight lineLower band Upper band Alkali pump Acid pump Settings for ÒcontactÓ operating mode Contct menuLower/upper band Lower bandSet Settings for ÒbatchÓ operating mode Batch menu ÒMemoryÓ extension functionSettings for programmable functions SET menu Settings for ÒcalibrationÓ function Calib menuSetting code Code menu Settings for Òauxiliary frequencyÓ function AUX menuSettings for the ÒflowÓ function Flow menu Cancel total stroke number or total litres Clear windowOperating Manual operationTroubleshooting Remote controlError Messages Decommissioning and disposal Spare parts and accessories ProMinent 1011036For pumps without Ex protection For pumps with Ex protection Valve assy DN 15/PVT* Order No 6105-1040100-03 Order No Retrofit kit double diaphragm S2Ba/S2Ca Stroke actuator wiring diagram Wiring diagram for stroke length adjuster