Raypak 0090B, 0030B, 0135B manual Installation Operating Instructions, For Your Safety

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Catalog No.: 2100.50V

Effective: 04-01-04

Replaces: 01-01-03

INSTALLATION

AND OPERATING

INSTRUCTIONS

RaythermTM

Type H

RESIDENTIAL BOILERS

Models

0030B, 0042B, 0066B,0090B 0135B, 0180B

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to the user's information manual provided with this boiler. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELL GAS *Do not try to light any appliance.

*Do not touch any electrical switch; do not use any phone in your building. *Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

*If you cannot reach your gas supplier, call the fire department.

THIS MANUAL SHOULD BE MAINTAINED IN LEGIBLE CONDI-

TION AND KEPT ADJACENT TO THE BOILER OR IN A SAFE

PLACE FOR FUTURE REFERENCE.

P/N 240488

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Contents For Your Safety Installation Operating InstructionsContents Specifications and Dimensions General SpecificationsReceiving Equipment Code Requirements Installation ProceduresMounting Base ClearancerequirementsFig. #8198.0 Venting ConnectionsFig.# Common VentsLocation Vent Damper InstallationD80D General Wiring Diagram Installing the Vent Damper in Horizontal & Vertical VentMounting System Schematic Ladder Diagram Vent Damper Position IndicatorVent Damper Operation Flair DamperConnection Diagram Gaspressure GAS Supply ConnectionsWater Connections & System Piping SINGLE-ZONEPIPING Piping DiagramsZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Fig.# Electrical WiringWiring Diagram KEY Page Page Wiring Diagram Single-Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut-off Device General Location of Controls Servicing ProceduresControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDWhat to do if YOU Smell GAS START-UPPROCEDURESFor Automatic Ignition Models Honeywell Pilot Robertshaw PilotTo Turn OFF GAS to Boiler SHUT-DOWNPROCEDUREFor Automatic Ignition Systems Inspectionprocedures Inspection Procedures BurnersSafe SHUT-DOWN Tests Limit Action Flame FailureRepairprocedures Raypak Tube Cleaning KITCombustion Chamber Removal Heat Exchanger RE-ASSEMBLYImportant Notice Troubleshooting GuidePiping ADJUSTMENT/REPLACEMENTOF Components RAYPAK, INC Replacement Parts ListPage Page Page Limited Parts Warranty