Raypak 0135B, 0030B, 0090B manual Piping

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10)Defective ignition module or defective gas valve.

10)Before module goes into a lock-out, check voltage across MV and MV/ PV. If no 24V is present, replace module. If 24V is present, replace gas valve.

3)Pilot Outage.

1) Too low or too high gas pressures.

1)

Adjust inlet gas pressure as shown

(Standing pilot models)

 

 

 

on rating plate.

 

2)

Restricted pilot.

2)

Clean pilot orifice.

 

3)

Weak thermocouple.

3)

Replace thermocouple.

 

 

 

4)Yellow lazy flame.

1) Too low gas pressure.

1) Adjust manifold pressure as shown

 

 

 

 

on rating plate.

 

2)

Restricted burner intake ports.

2)

Clean burners free of debris or in-

 

 

 

 

sects.

 

3)

Restricted gas line.

3)

Clean gas line or increase gas line

 

 

 

 

piping.

 

 

 

5)Sooting

1) Insufficient combustion air.

1) Refer to installation instructions re-

 

 

 

 

garding combustion air require-

 

 

 

 

ments.

 

2)

Improper venting.

2)

Refer to installations instructions.

 

3)

Severe yellow burner flames.

3)

See yellow flame section above.

 

 

 

 

 

 

 

 

 

 

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Contents Installation Operating Instructions For Your SafetyContents Receiving Equipment General SpecificationsSpecifications and Dimensions Installation Procedures Code RequirementsMounting Base ClearancerequirementsVenting Connections Fig. #8198.0Common Vents Fig.#Vent Damper Installation LocationMounting Installing the Vent Damper in Horizontal & Vertical VentD80D General Wiring Diagram Vent Damper Position Indicator System Schematic Ladder DiagramVent Damper Operation Flair DamperConnection Diagram Water Connections & System Piping GAS Supply ConnectionsGaspressure Piping Diagrams SINGLE-ZONEPIPINGZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Electrical Wiring Fig.#Wiring Diagram KEY Page Page Wiring Diagram Single-Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut-off Device Servicing Procedures General Location of ControlsControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDSTART-UPPROCEDURES What to do if YOU Smell GASHoneywell Pilot Robertshaw Pilot For Automatic Ignition ModelsSHUT-DOWNPROCEDURE To Turn OFF GAS to BoilerFor Automatic Ignition Systems Inspection Procedures Burners InspectionproceduresSafe SHUT-DOWN Tests Limit Action Flame FailureRaypak Tube Cleaning KIT RepairproceduresHeat Exchanger RE-ASSEMBLY Combustion Chamber RemovalTroubleshooting Guide Important NoticePiping ADJUSTMENT/REPLACEMENTOF Components Replacement Parts List RAYPAK, INCPage Page Page Limited Parts Warranty