Raypak 0030B, 0090B, 0135B manual Start-Upprocedures, What to do if YOU Smell GAS

Page 24

START-UPPROCEDURES

Lighting the Boiler

Safe-lightingandotherperformancecriteriaweremet with the gas manifold and control assembly provided on the boiler when the boiler underwent tests specified in ANSI-Z21.13a 1983 Standard.

CAUTION: Propane gas is heavier than air and sinks to the ground. Exercise extreme care in lighting boiler in confined areas.

For Standing Pilot Models

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This boiler has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B.BEFORE LIGHTING Smell all around the boiler area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electric switch;

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to push in, move or turn the gas control knob or lever. Never use tools. If the knob or lever will not push in, move or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this boiler if any part has been under water. Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water.

Filling the System

Fill system with water. Purge all air from the system using purge valve sequence. After system is purged of air, lower system pressure. Open valves for normal system operation, fill system through feed pressure regulator to minimum 12 PSI. Manually open air vent on the compression tank until water appears, then close vent.

On multiple-zone systems, purge each zone sepa- rately. Isolate the other zones while one zone is being purged of air.

Flush system before putting into operation to ensure that foreign material does not damage pump seals.

Checking the Circulator

Before lighting the boiler and after system is filled, make sure that circulator is operating properly. Manual gas valve should be off. By adjusting the wall thermo- stat to the maximum setting, circulator should run immediately and allow water to flow through the boiler and the entire system.

NOTE: Circulator motor supplied with the boiler does not require lubrication.

CAUTION: In case of a prolonged power failure during freezing weather conditions, boiler and piping system must be drained completely to avoid possible damage to the heating system.

24

Image 24
Contents Installation Operating Instructions For Your SafetyContents General Specifications Specifications and DimensionsReceiving Equipment Installation Procedures Code RequirementsMounting Base ClearancerequirementsVenting Connections Fig. #8198.0Common Vents Fig.#Vent Damper Installation LocationInstalling the Vent Damper in Horizontal & Vertical Vent D80D General Wiring DiagramMounting Vent Damper Position Indicator System Schematic Ladder DiagramVent Damper Operation Flair DamperConnection Diagram GAS Supply Connections GaspressureWater Connections & System Piping Piping Diagrams SINGLE-ZONEPIPINGZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Electrical Wiring Fig.#Wiring Diagram KEY Page Page Wiring Diagram Single-Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut-off Device Servicing Procedures General Location of ControlsControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDSTART-UPPROCEDURES What to do if YOU Smell GASHoneywell Pilot Robertshaw Pilot For Automatic Ignition ModelsSHUT-DOWNPROCEDURE To Turn OFF GAS to BoilerFor Automatic Ignition Systems Inspection Procedures Burners InspectionproceduresSafe SHUT-DOWN Tests Limit Action Flame FailureRaypak Tube Cleaning KIT RepairproceduresHeat Exchanger RE-ASSEMBLY Combustion Chamber RemovalTroubleshooting Guide Important NoticePiping ADJUSTMENT/REPLACEMENTOF Components Replacement Parts List RAYPAK, INCPage Page Page Limited Parts Warranty