Raypak 0030B, 0090B Receiving Equipment, General Specifications, Specifications and Dimensions

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RECEIVING EQUIPMENT

On receipt of your equipment, visually check for external damage to the carton. If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for the equipment. Remove the boiler from the carton, and if it is damaged, report the damage to the carrier immediately. Be sure that you receive the number of packages indicated on the Bill of Lading.

Claims for shortages and damages must be filed with carrier by consignee.

Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defective replacement parts will not be accepted and defective parts will be replaced in kind only per our standard warranties.

When ordering parts, you must specify Model and Serial Number of boiler. When ordering under warranty conditions, you must also specify date of installation.

Raypak recommends that this manual be re- viewed thoroughly before installing the boiler. If there are any questions which this manual does not answer, please contact your local Raypak repre- sentative.

GENERAL SPECIFICATIONS

Raytherm hydronic boilers are design certified and tested under the requirements of the American National Standard, ANSI Z21.13. Each boiler has been con- structed and pressure tested in accordance with the requirements of Section IV of the American Society of Mechanical Engineers Code, and factory fire tested.

The boilers are designed for indoor installation with a built-in drafthood, and a built-in sub-base for combustible flooring. Models are available with standing pilot,

or with intermittent ignition device (I.I.D.). The boilers are equipped with the following components: water circula- tion pump, pressure relief valve, temperature/pressure gauge, adjustable high limit switch, drain valve, fast response temperature sensor, 40 VA transformer, pump relay, vent thermal switch, flame roll-out switch, and redundant combination gas valve. Two-stage gas valve (50% firing on first stage) is standard on models H-0090, H-0135 and H-0180.

The automatic ignition models and some standing pilot models are provided with a plug-in connector that is compatible with the Honeywell D80D vent damper. Simi- lar type vent dampers made by other manufacturers, and design certified by a nationally-recognized testing agency, under the ANSI Z21.66 standards, may also be used.

Follow the installation instructions furnished with the vent damper package. The plug-in connector can also be used with power venters. Refer to the specific installation instructions supplied by the power vent manufacturer.

SPECIFICATIONS AND DIMENSIONS

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Contents For Your Safety Installation Operating InstructionsContents General Specifications Specifications and DimensionsReceiving Equipment Clearancerequirements Installation ProceduresCode Requirements Mounting BaseFig. #8198.0 Venting ConnectionsFig.# Common VentsLocation Vent Damper InstallationInstalling the Vent Damper in Horizontal & Vertical Vent D80D General Wiring DiagramMounting Flair Damper Vent Damper Position IndicatorSystem Schematic Ladder Diagram Vent Damper OperationConnection Diagram GAS Supply Connections GaspressureWater Connections & System Piping SINGLE-ZONEPIPING Piping DiagramsZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Fig.# Electrical WiringWiring Diagram KEY Page Page Wiring Diagram Single-Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut-off Device Sequence of Operation Intermittent Ignition Device IID Servicing ProceduresGeneral Location of Controls Control BOX Component Locations Models 135What to do if YOU Smell GAS START-UPPROCEDURESFor Automatic Ignition Models Honeywell Pilot Robertshaw PilotTo Turn OFF GAS to Boiler SHUT-DOWNPROCEDUREFor Automatic Ignition Systems Flame Failure Inspection Procedures BurnersInspectionprocedures Safe SHUT-DOWN Tests Limit ActionRepairprocedures Raypak Tube Cleaning KITCombustion Chamber Removal Heat Exchanger RE-ASSEMBLYImportant Notice Troubleshooting GuidePiping ADJUSTMENT/REPLACEMENTOF Components RAYPAK, INC Replacement Parts ListPage Page Page Limited Parts Warranty