Raypak 0135B, 0030B, 0090B manual Contents

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Contents
RECEIVING EQUIPMENT	3
GENERAL SPECIFICATIONS	3
INSTALLATION PROCEDURES	4
Code Requirements	4
Mounting Base	4
ClearanceRequirments	4
Combustion/Ventilation Air	4
Venting Connections	5
Vent Damper Installation	7
Gas Supply Connections	11
Water Connections & System Piping	11
Piping Diagrams	12
Electrical Wiring	15
Wiring Diagrams	16
SERVICING PROCECURES	23
General Locations of Controls	23
Sequence of Operation	23
Start-Up Procedures	24
Shut-Down Procedure	26
Safe Shutdown Test	28
Inspection Procedures	28
Repair Procedures	29
TROUBLE SHOOTING GUIDE	31
Adjustments/Replacements of Components	33
REPLACEMENT PARTS LIST	34

CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

These instructions are provided to assure the proper installation and operation of Raypak boilers. Should questions arise regarding the specifications, installation, operation or servicing of these boilers, we suggest that the local Sales representative or the factory be consulted.

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Contents Installation Operating Instructions For Your SafetyContents Receiving Equipment General SpecificationsSpecifications and Dimensions Mounting Base Installation ProceduresCode Requirements ClearancerequirementsVenting Connections Fig. #8198.0Common Vents Fig.#Vent Damper Installation LocationMounting Installing the Vent Damper in Horizontal & Vertical VentD80D General Wiring Diagram Vent Damper Operation Vent Damper Position IndicatorSystem Schematic Ladder Diagram Flair DamperConnection Diagram Water Connections & System Piping GAS Supply ConnectionsGaspressure Piping Diagrams SINGLE-ZONEPIPINGZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Electrical Wiring Fig.#Wiring Diagram KEY Page Page Wiring Diagram Single-Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut-off Device Control BOX Component Locations Models 135 Servicing ProceduresGeneral Location of Controls Sequence of Operation Intermittent Ignition Device IIDSTART-UPPROCEDURES What to do if YOU Smell GASHoneywell Pilot Robertshaw Pilot For Automatic Ignition ModelsSHUT-DOWNPROCEDURE To Turn OFF GAS to BoilerFor Automatic Ignition Systems Safe SHUT-DOWN Tests Limit Action Inspection Procedures BurnersInspectionprocedures Flame FailureRaypak Tube Cleaning KIT RepairproceduresHeat Exchanger RE-ASSEMBLY Combustion Chamber RemovalTroubleshooting Guide Important NoticePiping ADJUSTMENT/REPLACEMENTOF Components Replacement Parts List RAYPAK, INCPage Page Page Limited Parts Warranty