Raypak 0090B, 0030B, 0135B manual Honeywell Pilot Robertshaw Pilot, For Automatic Ignition Models

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FOR STANDING PILOT MODELS WITH ROBERT- SHAW GAS VALVE, 2-STAGE OPERATION (Models 90, 135 & 180)

1.STOP! Read the safety information.

2.Set the thermostat to the lowest setting.

3.Turn off all electrical power to the boiler.

4.Push in and move gas control lever counter-

clockwise to "OFF" position.

GAS CONTROL

LEVER SHOWN

IN "OFF" POSITION

GAS INLET

Fig. #8934.0

NOTE: Lever cannot be moved from "ON" to "OFF" unless lever is pushed in slightly. Do not force.

5.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.

6.Locate pilot mounted on the right side of the burner tray, and right of first burner.

Fig.# 8083.2

Fig.# 8041.2

HONEYWELL PILOT

ROBERTSHAW PILOT

7. Move control lever clockwise

to "SET"

position and immediately light pilot with a match.

8.Hold lever in "SET" position for 1/2 minute after pilot is lit. Release lever, and it will spring back to "PILOT" position. Pilot should remain lit. If it goes out, repeat steps 4 through 8.

*If lever does not spring back to "PILOT" position when released, stop and immediately call your service technician or gas supplier.

*If the pilot does not stay lit after several tries, move the gas control lever to "OFF" and call your service technician or gas supplier.

9.Stand to the side of the boiler and move the gas

control lever counter-clockwise

to "ON".

10.Turn on all electrical power to the boiler.

11.Set the thermostat to the desired setting.

TO TURN OFF GAS TO THE BOILER: (Models 90, 135 & 180)

1.Set the thermostat to the lowest setting.

2.Turn off all electrical power to the boiler

3.Push in and move gas control lever counter-

clockwise to "OFF" position. Do not force.

FOR AUTOMATIC IGNITION MODELS.

Please read carefully and understand the following safety information before operating the boiler.

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This boiler is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand; or this boiler may not have a pilot and is equipped with a hot surface ignition device which auto- matically lights the burners. Do not try to light the burners by hand.

B.BEFORE OPERATING smell all around the boiler area for gas. Be sure to smell next to the floor because some gases are heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to push in, move or turn the gas control knob or lever. Never use tools. If the knob or lever will not push in, move or turn by hand don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this boiler if any part has been under water. Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been underwater.

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Contents For Your Safety Installation Operating InstructionsContents Specifications and Dimensions General SpecificationsReceiving Equipment Code Requirements Installation ProceduresMounting Base ClearancerequirementsFig. #8198.0 Venting ConnectionsFig.# Common VentsLocation Vent Damper InstallationD80D General Wiring Diagram Installing the Vent Damper in Horizontal & Vertical VentMounting System Schematic Ladder Diagram Vent Damper Position IndicatorVent Damper Operation Flair DamperConnection Diagram Gaspressure GAS Supply ConnectionsWater Connections & System Piping SINGLE-ZONEPIPING Piping DiagramsZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Fig.# Electrical WiringWiring Diagram KEY Page Page Wiring Diagram Single-Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut-off Device General Location of Controls Servicing ProceduresControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDWhat to do if YOU Smell GAS START-UPPROCEDURESFor Automatic Ignition Models Honeywell Pilot Robertshaw PilotTo Turn OFF GAS to Boiler SHUT-DOWNPROCEDUREFor Automatic Ignition Systems Inspectionprocedures Inspection Procedures BurnersSafe SHUT-DOWN Tests Limit Action Flame FailureRepairprocedures Raypak Tube Cleaning KITCombustion Chamber Removal Heat Exchanger RE-ASSEMBLYImportant Notice Troubleshooting GuidePiping ADJUSTMENT/REPLACEMENTOF Components RAYPAK, INC Replacement Parts ListPage Page Page Limited Parts Warranty