Olympus manual Troubleshooting Olympus M1200

2Section

Troubleshooting

Troubleshooting –

Olympus M1200

Problem	Cause	Solution
Machine not	Building circuit breaker tripped.	Reset breakers or move cords to other outlets
turning on -	Faulty power cord	Replace cord
No power	Faulty switches or internal wiring	Check wiring & test switches - Repair as needed *
Solution
Pump	Building circuit breaker tripped.	Reset breakers or move cords to other outlets
not running	Faulty power cord	Replace cord
	Faulty switches or internal wiring	Check wiring & test switches - Repair as needed *
	Pump motor breaker tripped	Push in reset button on pump motor
	Pump motor faulty	Replace pump motor
	Pump seized - trips breaker	Repair or replace pump head & bearing - Check motor
		Check jets size & flow rates use smaller jets or lower
Low Solution	Jets too large for pressure desired	pressure
Pressure
and/or	Jets worn allowing too much flow	Replace jets
Pulsation	Solution inlet filter plugged	Clean or replace filter
	Hose from solution tank restricted	Repair or replace hose
	Pump intake hose or fittings
	leaking	Repair or replace hose. Tighten clamps or replace fittings
	Pressure regulator sticking	Lube o-rings on regulator shaft
	Pressure regulator faulty	Repair or replace pressure regulator
	Filter screen or jets plugged on
	tool	Clean out filter or jets
	Solution tank empty	Add water to tank - Check & repair auto fill assembly
	Pump not primed	Perform pump priming procedure
	Pump faulty	Repair or replace pump
	Pressure Gauge faulty	Replace gauge
	Tool valve faulty	Repair or replace valve
	Quick connects or hoses restricted	Clean out or replace quick connects and/or hoses
Can't connect	Pressure in lines	Release pressure
solution hose	Quick connects faulty	Replace quick connects
to machine	Wrong style/size quick connects	Replace quick connects to match connects on machine

*To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians.

If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches.

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