Olympus M1200 manual Storage Prep and Freeze Protection Procedures

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Storage Prep and Freeze Protection Procedures:

Your Olympus M1200 must be protected from freezing. Freezing can cause serious damage to the pump, pump-out, auto-fill float valve, and any other component containing water. If the M1200 is transported or stored in freezing temperatures, the following procedures should be performed.

ALSO, if the M1200 is stored for an extended period of time, the following procedure should be performed to prevent the pump seals from drying out.

1.In a separate container mix 1/2 gallon of water with 1/2 gallon of automotive radiator anti-freeze. (Ethylene glycol type). Mix well and pour into the solution tank.

2.Connect the pump prime hose to the solution outlet (female quick connect) and perform the pump priming procedure, directing the flow back into the solution tank. When the pump is primed, turn the pump off and disconnect the priming hose.

3.Connect the HP solution hose to the solution outlet (female quick connect.) Connect the opposite end of the HP solution hose to the Auto-Fill inlet (male quick connect.) Leave the chemical feed hose in the solution tank and ensure the check valve filter is submerged in the anti-freeze solution. To speed the process the metering tip can be removed. Turn the pressure regulator knob counter-clockwise to lower the pressure to 100psi or lower

CAUTION: Applying high pressure (over 100psi) to the Auto-Fill system will cause damage to the Float valve and chemical proportioning mechanism.

4.Turn the solution pump switch to the ON position. Allow the anti-freeze to circulate for 5-10 minutes. Mix and add more anti-freeze solution as needed. Make sure end of chemical feed hose stays submerged in the anti-freeze solution. This will assure that the anti-freeze will be drawn into the proportioning valve.

5.Connect any cleaning tools that will be stored with the M1200. Direct tool spray back into the solution tank or into a bucket. Repeat for all tools to be protected.

6.Turn the solution pump switch to the OFF position.

7.Use the 4’ short section of vacuum hose to vacuum the remaining anti-freeze solution out of the solution tank and bucket.

8.Remove the cap from the waste-pump out outlet fitting on the back of the machine. Connect a hose to a drain or hold a bucket up to the fitting to catch the pump-out flow.

9.Remove the lid from the recovery tank. Turn the Waste Pump switch to the ON position and lift the float switch to engage the pump-out. Lower the float and turn off the Waste Pump Switch as soon as you see anti-freeze flowing from the outlet fitting or hose.

10.Drain the remaining anti-freeze solution from the recovery tank and the machine is ready for storage.

RETURNING THE M1200 TO SERVICE AFTER STORAGE OR FREEZE PROTECTION:

To return the M1200 to service, the anti-freeze must be flushed from the machine. Flush the anti-freeze out of the machine by repeating the procedures above using fresh water in place of anti-freeze.

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Contents Revised Table of Contents Introduction M1200 High Pressure Extractor Power Cords 50’ x 12gauge with male & female plug endsPump-out Hose Additional / Optional Equipment AH79DSafety Page SET UP and Operation Electrical Cords2A. Water Supply & Chemical Mixing- Manual Fill 2B. Water Supply & Chemical Dilution Auto-FillTurquoise Water Supply Priming the High-Pressure Pump Connection of Solution Hose Connection of Vacuum HosesHose Hook Connection of Pump-out Hose Pressure Adjustment Shutdown Procedures Troubleshooting Troubleshooting Olympus M1200Problem Cause Solution Problem Cause Solution M1200 Solution Flow Path Pump AP48M1200 Wiring Diagram Waste Pump Solution Vacuum #2 Vacuum #1Page Olympus Switch Panel Maintenance Operation IntervalClean Chemical Feed Filter & Foot Valve Clean Vacuum Shutoff Assembly ScreenClean the HYDRO-FILTER Rinse OUT Recovery TankPage Clean Pump Inlet Filter Flush Chemical System Lubricate Pressure Regulator O-RINGS LatchPage Clean Recovery Tank Drain Flange FittingStorage Prep and Freeze Protection Procedures Parts M1200 Pump AP48Pumptec #356 Pump AP48 Olympus AUTO-FILL Float Valve Assembly Description Page Page Page Page Page Page Limited Warranty