Olympus M1200 manual

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WARNING! This machinemust beprotected from conditionswhich may damagethepump, tank,hosesandothercomponents.

Freezing of water in this machine will cause serious damage. The M1200, solution hoses, and tools must be protected from freezing temperature. Store, transport, and use this equipment only in temperatures well above freezing. (32ºF or 0ºC). If you suspect the M1200 has been frozen, do not plug in or turn on machine until you are sure it has thawed completely.

If the equipment cannot be stored or transported in a warm environment, it can be guarded from freezing by running an anti-freeze solution through the incoming water lines, chemical feed system, solution pump, solution lines, tools and pump-out pump. The machine is filled at the factory with anti-freeze to eliminate damage during shipment in cold weather.

oThe anti-freeze solution must be completely flushed from the machine before it is returned to service.

The M1200 must not be used to pick up flammable or combustible materials or used in areas where these materials may be present.

Solvent-based or water-based solutions containing solvents may damage the pump, hoses, and other components. Do not assume chemical compatibility. Contact your distributor or Hydro-Force if you have questions regarding the compatibility of your chemicals with the machine.

Do not clean with solutions that are at temperatures above 180ºF.

Rinse the solution tank, chemical system, and pump with fresh water after each day’s use.

Do not allow pump to run dry. Always maintain adequate solution level to supply solution pump.

HP hoses may rupture if worn or damaged. Do not use HP solution hoses if hose covering is cut, bulging, or otherwise damaged. Examine HP solution hoses daily and replace or repair hoses as needed.

Use Hydro-Filter and clean the recovery tank daily to keep pump-out pump from becoming clogged. Store the M1200 with the recovery tank lid open.

Keep Vacuum Inlet Filter clean and check float ball for proper operation. Do not operate the M1200 without the Vacuum Inlet Filter in place. Use defoamer to eliminate foam build-up during cleaning and prevent foam/moisture from entering vacuums.

***Usecommon sensetoprotect yourself andothers whileusing this equipment.***

Keep pets and children away from the machine when in use.

Keep all body parts, hair, and loose clothing away from openings and moving parts. Always wear appropriate clothing and safety equipment when operating unit.

Use extra care when cleaning on stairs. Wet carpet on stairs can be slippery.

Do not move the M1200 up or down stairs when tanks are full of water. Drain solution and recovery tanks before moving unit up or down stairs. Lift using only the appropriate handles.

Water may be spilled, drip, or be exhausted from vacuums during operation. Place unit in area where water will not cause damage or use drop cloth to protect surfaces.

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Contents Revised Table of Contents Introduction M1200 High Pressure Extractor Power Cords 50’ x 12gauge with male & female plug endsPump-out Hose AH79D Additional / Optional EquipmentSafety Page Electrical Cords SET UP and Operation2B. Water Supply & Chemical Dilution Auto-Fill 2A. Water Supply & Chemical Mixing- Manual FillTurquoise Water Supply Priming the High-Pressure Pump Connection of Vacuum Hoses Connection of Solution HoseHose Hook Connection of Pump-out Hose Pressure Adjustment Shutdown Procedures Troubleshooting Olympus M1200 TroubleshootingProblem Cause Solution Problem Cause Solution Pump AP48 M1200 Solution Flow PathWaste Pump Solution Vacuum #2 Vacuum #1 M1200 Wiring DiagramPage Olympus Switch Panel Operation Interval MaintenanceClean Vacuum Shutoff Assembly Screen Clean Chemical Feed Filter & Foot ValveRinse OUT Recovery Tank Clean the HYDRO-FILTERPage Clean Pump Inlet Filter Flush Chemical System Latch Lubricate Pressure Regulator O-RINGSPage Flange Fitting Clean Recovery Tank DrainStorage Prep and Freeze Protection Procedures M1200 Pump AP48 PartsPumptec #356 Pump AP48 Olympus AUTO-FILL Float Valve Assembly Description Page Page Page Page Page Page Limited Warranty