Olympus M1200 manual Problem Cause Solution

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Problem

Cause

Solution

 

Pump-out

Building circuit breaker tripped.

Reset breakers or move cords to other outlets

 

not working

Faulty power cord

Replace cord

 

 

Faulty switches or internal wiring

Check wiring & test switches - Repair as needed *

 

 

Pump-out pump faulty

Replace pump-out pump

 

 

 

Clean pump-out - Keep recovery tank clean - Use Hydro-

 

 

Pump-out pump clogged

Filter

 

 

Outlet check valve stuck

Clean or replace check valve

 

 

Discharge hose restricted

Un-kink, clean out or replace hose

 

 

Float switch stuck

Clean switch make sure float slides up & down easily

 

 

Float switch faulty

Replace float switch

 

 

 

 

 

Vacuum

Building circuit breaker tripped.

Reset breakers or move cords to other outlets

 

Motor

Faulty power cord

Replace cord

 

not running

Faulty switches or internal wiring

Check wiring & test switches - Repair as needed *

 

 

Vacuum motor faulty

Replace vacuum motor

 

 

 

 

 

Loss of

Vacuum motor faulty

Replace vacuum motor

 

Vacuum

Vacuum motor gasket damaged

Replace gasket

 

 

Recovery tank lid gasket damaged

Replace gasket

 

 

Drain valve open

Close valve

 

 

Drain valve leaking

Repair or replace drain valve

 

 

Vacuum motor hoses loose /

 

 

 

leaking

Reconnect or replace vacuum motor hoses

 

 

Vacuum hose or tool clogged

Clean out vacuum hoses and tool

 

 

Vacuum hoses or cuffs leaking

Replace vacuum hoses, cuffs & connectors as needed

 

 

Recovery tank full

Drain tank

 

 

Float shutoff filter clogged

Clean float shutoff filter

 

 

Ball stuck in float shutoff

Repair or replace float shutoff

 

 

Recovery tank damaged

Replace recovery tank

 

 

 

 

 

Chemical not

Solution tank not filling

Check & repair auto fill assembly

 

feeding

Chemical hose restricted

Un-kink, clean out or replace hose

 

 

Filter screen plugged

Clean or replace filter

 

 

Wrong size metering tip

Change metering tip

 

 

Chemical proportioner faulty

Replace chemical proportioner

 

 

Check valve in filter faulty

Replace filter

 

 

 

 

 

Tool won't

Jets clogged

Clean out or replace jets

 

spray - low or

Inline filter clogged

Clean out or replace filter

 

uneven spray

Jets worn

Replace jets

 

 

Jets not aligned properly

Re-align jets

 

 

Tool valve faulty

Repair or replace valve

 

 

Quick connects or hoses restricted

Clean out or replace quick connects and/or hoses

 

 

 

 

*To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians.

If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches.

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Contents Revised Table of Contents Introduction M1200 High Pressure Extractor Power Cords 50’ x 12gauge with male & female plug endsPump-out Hose AH79D Additional / Optional EquipmentSafety Page Electrical Cords SET UP and Operation2B. Water Supply & Chemical Dilution Auto-Fill 2A. Water Supply & Chemical Mixing- Manual FillTurquoise Water Supply Priming the High-Pressure Pump Connection of Vacuum Hoses Connection of Solution HoseHose Hook Connection of Pump-out Hose Pressure Adjustment Shutdown Procedures Troubleshooting Olympus M1200 TroubleshootingProblem Cause Solution Problem Cause Solution Pump AP48 M1200 Solution Flow PathWaste Pump Solution Vacuum #2 Vacuum #1 M1200 Wiring DiagramPage Olympus Switch Panel Operation Interval MaintenanceClean Vacuum Shutoff Assembly Screen Clean Chemical Feed Filter & Foot ValveRinse OUT Recovery Tank Clean the HYDRO-FILTERPage Clean Pump Inlet Filter Flush Chemical System Latch Lubricate Pressure Regulator O-RINGSPage Flange Fitting Clean Recovery Tank DrainStorage Prep and Freeze Protection Procedures M1200 Pump AP48 PartsPumptec #356 Pump AP48 Olympus AUTO-FILL Float Valve Assembly Description Page Page Page Page Page Page Limited Warranty