Liebert 50 & 60Hz, 8 Tons user manual Total refrigerant = Units and Lines, Quick Connect Fittings

Page 23

Site Preparation and Installation

Refrigerant Charge Requirements: Total refrigerant charge (R-22) will be required only if units are evacuated during installation or maintenance. For safe and effective operation, refer to 2.4.3 - Piping Connections and Coolant Requirements.

Total refrigerant = Units and Lines

Table 7 8-ton unit refrigerant charge

 

Evaporator

 

 

 

 

 

Charge (ounces)

Model No.

 

 

3-ton circuit

 

5-ton circuit

 

 

 

 

MMD96E

7

 

7

 

 

 

 

MMD95E

7

 

7

 

Condensing Units

 

 

 

 

Model No

Charge (ounces)

 

 

 

 

MCD96A

361

 

581

 

 

 

 

MCD95A

361

 

581

 

 

 

 

MCD98W

54

 

94

 

 

 

 

MCD97W

54

 

94

 

 

 

 

Table 8

Line charges (field piping)*

 

 

 

 

O.D.

 

Liquid Line

Suction Line

 

 

 

 

1/2"

 

7.3 (1.1)

0.2 (0.1)

 

 

 

 

5/8"

 

11.7 (1.7)

0.3 (0.1)

 

 

 

 

7/8"

 

24.4 (3.6)

0.7 (0.1)

 

 

 

 

1-1/8"

 

41.6 (6.2)

1.2 (0.2)

 

 

 

 

*weight of R-22 in type “L” copper tube: lb per 100 ft (kg per 10 m)

Quick Connect Fittings

NOTE

When hard piping is used, complete all piping and evacuate lines before connecting quick connects.

Be especially careful when connecting the quick connect fittings. Read through the following steps before making the connections.

1.Remove protector caps and plugs.

2.Carefully wipe coupling seats and threaded surfaces with a clean cloth.

3.Lubricate the male diaphragm and synthetic rubber seal with refrigerant oil.

4.Thread the coupling halves together by hand to insure that the threads mate properly.

5.Tighten the coupling body hex nut and union nut with the proper size wrench until the coupling bodies “bottom out” or until a definite resistance is felt.

6.Using a marker or pen, make a line lengthwise from the coupling union nut to the bulkhead.

7.Tighten the nuts an additional quarter-turn; the misalignment of the lines shows how much the coupling has been tightened. This final quarter-turn is necessary to insure that the joint will not leak. Refer to Table 9 for torque requirements.

Table 9 Refrigerant quick connect sizes and torque

Size O.D. Cu

Coupling Size

Torque (lb-ft)

 

 

 

3/8"

#6

10-12

 

 

 

1/2"

#10

35-45

 

 

 

7/8"

#11

35-45

 

 

 

1-1/8"

#12

50-65

 

 

 

15

Image 23
Contents Liebert Mini-Mate2 Page Table of Contents System Performance Microprocessor Controls Microprocessor ControlSystem OPERATION, TESTING, and Maintenance AlarmsFigures Table iv Heat rejection matchup 50 Hz Table iii Heat rejection matchup 60 HzPage Standard Product Features Optional Equipment Ancillary Ship Loose Accessories Application limits, evaporator and chilled-water units Installation ConsiderationsInput Voltage Entering Fluid Temperature Min Room PreparationLocation Considerations Drycooler Evaporator Equipment Inspection upon receipt System WeightsUnit weights Locking nut Hex nut Installing the Evaporator or Chilled-Water UnitsNylock Nut Clamps are for shipping purposes only Close Coupled InstallationsHp Motor std Hp Motor opt Turns External Open Evaporator Air Distribution Filter BoxConnections for Ducted Systems Evaporator external static pressure 60 at 3750 CFM 6371 CMHPiping Connections and Coolant Requirements Drain Line Drain installationHumidifier Water Supply Line Condensate PumpChilled-Water Piping-Chilled-water Systems Only General arrangement diagram chilled-water systemsEquivalent Suction Feet Circuit Liquid Line Refrigerant R-22 PipingRecommended refrigerant line sizes Line charges field piping Total refrigerant = Units and LinesQuick Connect Fittings Ton unit refrigerant chargeOptional Filter BOX Electrical Connections, Evaporator or Chilled-Water Unit Power ConnectionsFront of Unit Evaporator unit electrical connectionsConsiderations for Specific Applications DuctingGeneral Considerations Control Connections Piping ConnectionsElectrical Connections Condensing Unit DPN000248Rev1 Heat rejection connection. Field Electrical Connections Outdoor Air-Cooled Condensing Unit InstallationEarth ground connection Electric service connectionHigh voltage Low voltageFootprint Dimensions 292 11-1/2152 Regulating Valve Water/Glycol Piping ConsiderationsCondensing Unit Fluid Requirements Indoor water/glycol condensing unit dimensional data Site Preparation and Installation Two circuits provided. Single circuit shown Optional free cooling coil 3-way valve on water/glycol units Optional Equipment PipingOptional free cooling coil 3-way valve on air-cooled units Checklist for Completed Installation Wall box Feature OverviewMain Menu Menu Setpoints Active AlarmsAlarm History Default setpoints and allowable rangesDate Setup OperationRestart Time Delay TimeLead Compressor Show DIP Switch10.2 C/F Degrees Humidity Control MethodCalibrate Sensors Change PasswordsAlarm Enable Setup functions, default values and allowable rangesAlarm default time delays Alarm Time DelayCommon Alarm Enable Custom AlarmsNonvolatile Memory Equipment Options SwitchesCustom Text LCD Display ContrastTest Inputs Run DiagnosticsTest Outputs Test Micro TB3-2 Connection to Terminal #2 Wallbox TB3-1 TB3-2 TB3-3 TB4-4 Wall Box DIP SwitchesTB3-4 Connection to Terminal #4 Wallbox TB3-3 Connection to Terminal #3 WallboxReheat Control Type Response Proportional ControlCooling Humidification Operation System Activation Load Control FeaturesDehumidification / Humidification Percent Required CommunicationsAir-Cooled Systems Alarms Definitions and TroubleshootingCustom Alarms High Head PressureLoss of Power TemperatureHumidifier Problem Alarm High-Water AlarmChange Filter Optional/Custom AlarmsSystem Testing Maintenance and Component Operation Thermostatic Expansion Valve Refrigeration SystemSuction Pressure Discharge PressureHot Gas Bypass Optional Glycol Solution MaintenanceRegulating Valves Water/Glycol Condensing Units Replacement Procedures Steam Generating Humidifier Operation Procedures Amps Circuit Board AdjustmentsHumidifier control board DIP switch settings Replacing the Humidifier CanisterMaintenance Inspection Checklist Troubleshooting Control pads Symptom Possible Cause Check or Remedy Cooling cycle tooShort Display freezesTroubleshooting Troubleshooting Troubleshooting Page That NetIti Tin