Liebert 50 & 60Hz, 8 Tons user manual Checklist for Completed Installation

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Site Preparation and Installation

2.9Checklist for Completed Installation

___ 1. Proper clearance for service access has been maintained around the equipment.

___ 2. Equipment is level and lock-nuts are installed with the leveling nuts on the spring isolators.

___ 3. Piping completed to refrigerant or coolant loop (if required). Refrigerant charge added (if required).

___ 4. Condensate pump installed (if required).

___ 5. Drain line Connected.

___ 6. Water supply line connected to humidifier (if required). Route to allow air filter removal.

___ 7. Field provided pan with drain installed under all cooling units and water/glycol condensing units.

___ 8. Filter box installed.

___ 9. Ducting completed.

___ 10. Filter(s) installed in return air duct.

___ 11. Line voltage to power wiring matches equipment serial tag.

___ 12. Power wiring connections completed and phased correctly between disconnect switch, evaporator, and condensing unit, including earth ground.

___ 13. Power line circuit breakers or fuses have proper ratings for equipment installed.

___ 14. Control wiring connections completed to evaporator and condensing unit (if required, including wiring to wall-mounted control panel and optional controls).

___ 15. Control panel DIP switches set based on customer requirements.

___ 16. All wiring connections are tight.

___ 17. Foreign materials have been removed from in and around all equipment installed (shipping materials, construction materials, tools, etc.)

___ 18. Fans and blowers rotate freely without unusual noise.

___ 19. Inspect all piping connections for leaks during initial operations. Correct as needed.

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Contents Liebert Mini-Mate2 Page Table of Contents System Performance Microprocessor Controls Microprocessor ControlSystem OPERATION, TESTING, and Maintenance AlarmsFigures Table iv Heat rejection matchup 50 Hz Table iii Heat rejection matchup 60 HzPage Standard Product Features Optional Equipment Ancillary Ship Loose Accessories Input Voltage Entering Fluid Temperature Min Installation ConsiderationsRoom Preparation Application limits, evaporator and chilled-water unitsLocation Considerations Drycooler Evaporator Equipment Inspection upon receipt System WeightsUnit weights Locking nut Hex nut Installing the Evaporator or Chilled-Water UnitsNylock Nut Clamps are for shipping purposes only Close Coupled InstallationsConnections for Ducted Systems Evaporator Air Distribution Filter BoxEvaporator external static pressure 60 at 3750 CFM 6371 CMH Hp Motor std Hp Motor opt Turns External OpenPiping Connections and Coolant Requirements Drain Line Drain installationHumidifier Water Supply Line Condensate PumpChilled-Water Piping-Chilled-water Systems Only General arrangement diagram chilled-water systemsEquivalent Suction Feet Circuit Liquid Line Refrigerant R-22 PipingRecommended refrigerant line sizes Quick Connect Fittings Total refrigerant = Units and LinesTon unit refrigerant charge Line charges field pipingOptional Filter BOX Electrical Connections, Evaporator or Chilled-Water Unit Power ConnectionsFront of Unit Evaporator unit electrical connectionsConsiderations for Specific Applications DuctingGeneral Considerations Control Connections Piping ConnectionsElectrical Connections Condensing Unit DPN000248Rev1 Heat rejection connection. Field Electrical Connections Outdoor Air-Cooled Condensing Unit InstallationHigh voltage Electric service connectionLow voltage Earth ground connectionFootprint Dimensions 292 11-1/2152 Regulating Valve Water/Glycol Piping ConsiderationsCondensing Unit Fluid Requirements Indoor water/glycol condensing unit dimensional data Site Preparation and Installation Two circuits provided. Single circuit shown Optional free cooling coil 3-way valve on water/glycol units Optional Equipment PipingOptional free cooling coil 3-way valve on air-cooled units Checklist for Completed Installation Wall box Feature OverviewMain Menu Menu Alarm History Active AlarmsDefault setpoints and allowable ranges SetpointsRestart Time Delay Setup OperationTime Date10.2 C/F Degrees Show DIP SwitchHumidity Control Method Lead CompressorAlarm Enable Change PasswordsSetup functions, default values and allowable ranges Calibrate SensorsCommon Alarm Enable Alarm Time DelayCustom Alarms Alarm default time delaysCustom Text Equipment Options SwitchesLCD Display Contrast Nonvolatile MemoryTest Inputs Run DiagnosticsTest Outputs Test Micro TB3-4 Connection to Terminal #4 Wallbox TB3-1 TB3-2 TB3-3 TB4-4 Wall Box DIP SwitchesTB3-3 Connection to Terminal #3 Wallbox TB3-2 Connection to Terminal #2 WallboxReheat Control Type Response Proportional ControlCooling Dehumidification / Humidification Percent Required Load Control FeaturesCommunications Humidification Operation System ActivationCustom Alarms Alarms Definitions and TroubleshootingHigh Head Pressure Air-Cooled SystemsHumidifier Problem Alarm TemperatureHigh-Water Alarm Loss of PowerChange Filter Optional/Custom AlarmsSystem Testing Maintenance and Component Operation Suction Pressure Refrigeration SystemDischarge Pressure Thermostatic Expansion ValveHot Gas Bypass Optional Glycol Solution MaintenanceRegulating Valves Water/Glycol Condensing Units Replacement Procedures Steam Generating Humidifier Operation Procedures Humidifier control board DIP switch settings Circuit Board AdjustmentsReplacing the Humidifier Canister AmpsMaintenance Inspection Checklist Troubleshooting Short Symptom Possible Cause Check or Remedy Cooling cycle tooDisplay freezes Control padsTroubleshooting Troubleshooting Troubleshooting Page Iti NetTin That