Liebert 50 & 60Hz, 8 Tons user manual Maintenance Inspection Checklist

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Maintenance Inspection Checklist

7.0MAINTENANCE INSPECTION CHECKLIST

JOB NAME: ______________________________

ROOM TEMP/HUM: ______________________________

SERIAL: ______________________________

DATE: ______________________________

UNIT MODEL: ______________________________

COND. MODEL: ______________________________

FILTERS

___ 1. Check/Replace Filters

___ 2. Check Filter Switch

___ 3. Wipe Section Clean

BLOWER SECTION

___ 1. Impellers Free of Debris & Spins Freely

___ 2. Check Belt Tension and Condition

___ 3. Check/Lube Bearings

___ 4. Check Pulleys and Motor Mounts

___ 5. Amp Draw ____ / ____ / ____

REHEAT

___ 1. Amp Draw ____ / ____ / ____

___ 2. Inspect elements for cleanliness

HUMIDIFIER

___ 1. Check for Clogs

___ 2. Check Humidifier Lamps/tank

___ 3. Check for Mineral Deposits

___ 4. Check Water Make-Up Valve for Leaks

___ 5. Check Drain & Trap for Debris

___ 6. Check Amp Draw ____ / ____ / ____

REFRIGERATION CYCLE/SECTION

___ 1. Check Refrigerant Lines (rubbing)

___ 2. Suction Pressure 1.______ 2._______

___ 3. Discharge Pressure 1.______ 2.______

___ 4. Check Thermostatic Expansion Valve

___ 5. Check Superheat 1.______ 2.______

___ 6. Check Refrigerant Level (Site Glass)

ELECTRICAL PANEL

___ 1. Check Fuses

___ 2. Check Electrical Connections

___ 3. Check Operation Sequence

___ 4. Check Contactors for Pitting

COMPRESSOR

___ 1. Amp Draw 1. ____ / ____ / ____

___ 2. Amp Draw 2. ____ / ____ / ____

___ 3. Check For Leaks/Oil Level

___ 4. Vibration

___ 5. Noise

___ 6. Cap Tubes (Not Rubbing)

CONTROLS

___ 1. Check/Test Changeover Panel

___ 2. Check/Test Water Detection

___ 3. Check/Test Condensate Pump Operation

___ 4. Check/Verify Control Settings

AIR-COOLED CONDENSER/

DRYCOOLER

___ 1. Coil Clean

___ 2. Motor Mounts Tight

___ 3. Bearings in Good Condition

___ 4. Piping in Good Condition

___ 5. Ambient Settings ____ / ____ / ____

___ 6. Motor Amp Draws ____ / ____ / ____

___ 7. Check Electrical Connections

___ 8. Refrigerant/Glycol Level ______

___ 9. Cap. Tubes (Not Rubbing)

WATER/GLYCOL CONDENSER

___ 1. Copper Tube Clean

___ 2. Water Regulating Valve Functions

___ 3. Glycol Solution

___ 4. Check for Water/Glycol Leaks

GLYCOL PUMP

___ 1. Pump Rotation

___ 2. Glycol Leaks

___ 3. Pump Operation

___ 4. Amp Draw ____ / ____ / ____

___ 5. Pump Changeover (If Dual)

COMMENTS

_________________________________________________________________________

_________________________________________________________________________

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Contents Liebert Mini-Mate2 Page Table of Contents System Performance Microprocessor Controls Microprocessor ControlSystem OPERATION, TESTING, and Maintenance AlarmsFigures Table iv Heat rejection matchup 50 Hz Table iii Heat rejection matchup 60 HzPage Standard Product Features Optional Equipment Ancillary Ship Loose Accessories Input Voltage Entering Fluid Temperature Min Installation ConsiderationsRoom Preparation Application limits, evaporator and chilled-water unitsLocation Considerations Drycooler Evaporator Equipment Inspection upon receipt System WeightsUnit weights Locking nut Hex nut Installing the Evaporator or Chilled-Water UnitsNylock Nut Clamps are for shipping purposes only Close Coupled InstallationsConnections for Ducted Systems Evaporator Air Distribution Filter BoxEvaporator external static pressure 60 at 3750 CFM 6371 CMH Hp Motor std Hp Motor opt Turns External OpenPiping Connections and Coolant Requirements Drain Line Drain installationHumidifier Water Supply Line Condensate PumpChilled-Water Piping-Chilled-water Systems Only General arrangement diagram chilled-water systemsEquivalent Suction Feet Circuit Liquid Line Refrigerant R-22 PipingRecommended refrigerant line sizes Quick Connect Fittings Total refrigerant = Units and LinesTon unit refrigerant charge Line charges field pipingOptional Filter BOX Electrical Connections, Evaporator or Chilled-Water Unit Power ConnectionsFront of Unit Evaporator unit electrical connectionsConsiderations for Specific Applications DuctingGeneral Considerations Control Connections Piping ConnectionsElectrical Connections Condensing Unit DPN000248Rev1 Heat rejection connection. Field Electrical Connections Outdoor Air-Cooled Condensing Unit InstallationHigh voltage Electric service connectionLow voltage Earth ground connectionFootprint Dimensions 292 11-1/2152 Regulating Valve Water/Glycol Piping ConsiderationsCondensing Unit Fluid Requirements Indoor water/glycol condensing unit dimensional data Site Preparation and Installation Two circuits provided. Single circuit shown Optional free cooling coil 3-way valve on water/glycol units Optional Equipment PipingOptional free cooling coil 3-way valve on air-cooled units Checklist for Completed Installation Wall box Feature OverviewMain Menu Menu Alarm History Active AlarmsDefault setpoints and allowable ranges SetpointsRestart Time Delay Setup OperationTime Date10.2 C/F Degrees Show DIP SwitchHumidity Control Method Lead CompressorAlarm Enable Change PasswordsSetup functions, default values and allowable ranges Calibrate SensorsCommon Alarm Enable Alarm Time DelayCustom Alarms Alarm default time delaysCustom Text Equipment Options SwitchesLCD Display Contrast Nonvolatile MemoryTest Inputs Run DiagnosticsTest Outputs Test Micro TB3-4 Connection to Terminal #4 Wallbox TB3-1 TB3-2 TB3-3 TB4-4 Wall Box DIP SwitchesTB3-3 Connection to Terminal #3 Wallbox TB3-2 Connection to Terminal #2 WallboxReheat Control Type Response Proportional ControlCooling Dehumidification / Humidification Percent Required Load Control FeaturesCommunications Humidification Operation System ActivationCustom Alarms Alarms Definitions and TroubleshootingHigh Head Pressure Air-Cooled SystemsHumidifier Problem Alarm TemperatureHigh-Water Alarm Loss of PowerChange Filter Optional/Custom AlarmsSystem Testing Maintenance and Component Operation Suction Pressure Refrigeration SystemDischarge Pressure Thermostatic Expansion ValveHot Gas Bypass Optional Glycol Solution MaintenanceRegulating Valves Water/Glycol Condensing Units Replacement Procedures Steam Generating Humidifier Operation Procedures Humidifier control board DIP switch settings Circuit Board AdjustmentsReplacing the Humidifier Canister AmpsMaintenance Inspection Checklist Troubleshooting Short Symptom Possible Cause Check or Remedy Cooling cycle tooDisplay freezes Control padsTroubleshooting Troubleshooting Troubleshooting Page Iti NetTin That