Liebert 8 Tons, 50 & 60Hz user manual Troubleshooting

Page 66

Troubleshooting

8.0TROUBLESHOOTING

Table 18 Troubleshooting

Symptom

Possible Cause

Check or Remedy

 

 

 

 

No power to unit

Check voltage at input terminal block.

 

 

 

 

Control voltage fuses (at

Locate and repair short. Replace fuses.

 

transformer) open

 

 

Unit will not start

Float switch relay has closed

Check drain and line. Access through left panel. Power must be

due to high water in the

cycled at the disconnect to reset. Check return air static pressure is

 

condensate pan.

less than 0.3" wg.

 

 

Check terminal 37 and 38 for jumper or N/C contact. Check pins P39-

 

Jumper not in place

1 and P39-2 for jumper, or N/C firestat contact. Check pins P40-12

 

 

and 1HWAR-Com for jumper or N/C smoke detector contact.

 

“Cooling” is not displayed at

Adjust TEMP control setpoint and sensitivity to require cooling.

 

the control panel.

 

 

 

Short cycle prevention

Control software delays compressor 3 minutes cooling, from stop to

 

control.

start

 

Compressor contactor not

Check for 24 VAC ± 2 VAC at terminals TB2 to TB1 for Compressor 1;

 

TB6 to TB5 for Compressor 2. If voltage, check contactor. If voltage,

No cooling

pulling in.

check freeze stat (FR1 and FR2).

 

 

 

 

Compressor high head

See below for cause.

 

pressure.

 

 

 

Plugged filter/dryer.

Replace filter/dryer.

 

 

 

 

Low refrigerant charge.

Check pressure gauges. At low ambient temperatures, proper

 

refrigerant charge is very important on units with Lee-Temp receivers.

 

 

 

Insufficient air flow across

Remove debris from coil and air inlets.

 

condenser coil

 

 

Compressor high

Water/Glycol-Cooled only:

 

head pressure

No fluid flowing through

Check fluid supply to regulating valve. Adjust valve if necessary.

 

condenser.

 

 

Condenser fan not operating

Check fan operation.

 

 

 

 

DIP switch not set to enable

See DIP switch settings Table 17.

 

humidifier option

 

 

 

“HUMIDIFY” not displayed

Increase humidity control setpoint and sensitivity to require

 

at control panel

humidification.

 

 

Check voltage at 35-1 and 35-5 on interface board for 24 VAC ±2

 

Defective board

VAC. If no voltage, check wiring and/or replace board. Check wiring

 

 

from control panel to board.

Humidifier does

 

 

 

Humidity display will indicate dashes. Check wiring from temperature/

not operate

Failed humidity sensor

humidity board to the control board and from the wall box to the

 

control board. Replace wallbox or temperature/humidity circuit board

 

 

 

 

(if remote).

 

 

 

 

No water flow

Make sure switch is in Run position. Check humidifier water supply

 

(including filter screen) and check nylon overflow line if canister is full.

 

 

 

Canister fill rate is not

Check fill valve screen opening and capillary tube for obstructions.

 

keeping up with the steam

 

Check water supply pressure (minimum 10 psig).

 

output

 

 

 

 

 

 

DIP switch not set to enable

See DIP switch settings Table 17.

 

reheat option

 

 

 

“HEAT” not displayed at the

Increase temperature setpoint to require heating.

Reheat will not

control panel

 

operate

 

 

Reheat safety open,

Check voltage at P34-4 or P34-6 to P34-10 on interface board for 24

 

defective reheat contact or

VAC ± 2 VAC. If voltage, check reheat contactor and reheat safety. If

 

defective board

no voltage, check wiring and/or replace board.

 

Element is burned out

Turn off power. Check element continuity with Ohm meter.

 

 

 

58

Image 66
Contents Liebert Mini-Mate2 Page Table of Contents Microprocessor Control System Performance Microprocessor ControlsAlarms System OPERATION, TESTING, and MaintenanceFigures Table iii Heat rejection matchup 60 Hz Table iv Heat rejection matchup 50 HzPage Standard Product Features Optional Equipment Ancillary Ship Loose Accessories Room Preparation Installation ConsiderationsInput Voltage Entering Fluid Temperature Min Application limits, evaporator and chilled-water unitsLocation Considerations Drycooler Evaporator System Weights Unit weightsEquipment Inspection upon receipt Installing the Evaporator or Chilled-Water Units NylockLocking nut Hex nut Close Coupled Installations Nut Clamps are for shipping purposes onlyEvaporator external static pressure 60 at 3750 CFM 6371 CMH Evaporator Air Distribution Filter BoxConnections for Ducted Systems Hp Motor std Hp Motor opt Turns External OpenDrain installation Piping Connections and Coolant Requirements Drain LineCondensate Pump Humidifier Water Supply LineGeneral arrangement diagram chilled-water systems Chilled-Water Piping-Chilled-water Systems OnlyRefrigerant R-22 Piping Recommended refrigerant line sizesEquivalent Suction Feet Circuit Liquid Line Ton unit refrigerant charge Total refrigerant = Units and LinesQuick Connect Fittings Line charges field pipingOptional Filter BOX Power Connections Electrical Connections, Evaporator or Chilled-Water UnitEvaporator unit electrical connections Front of UnitDucting General ConsiderationsConsiderations for Specific Applications Piping Connections Electrical Connections Condensing UnitControl Connections DPN000248Rev1 Heat rejection connection. Field Outdoor Air-Cooled Condensing Unit Installation Electrical ConnectionsLow voltage Electric service connectionHigh voltage Earth ground connectionFootprint Dimensions 11-1/2 152292 Water/Glycol Piping Considerations Condensing Unit Fluid RequirementsRegulating Valve Indoor water/glycol condensing unit dimensional data Site Preparation and Installation Two circuits provided. Single circuit shown Optional Equipment Piping Optional free cooling coil 3-way valve on water/glycol unitsOptional free cooling coil 3-way valve on air-cooled units Checklist for Completed Installation Feature Overview Wall boxMain Menu Menu Default setpoints and allowable ranges Active AlarmsAlarm History SetpointsTime Setup OperationRestart Time Delay DateHumidity Control Method Show DIP Switch10.2 C/F Degrees Lead CompressorSetup functions, default values and allowable ranges Change PasswordsAlarm Enable Calibrate SensorsCustom Alarms Alarm Time DelayCommon Alarm Enable Alarm default time delaysLCD Display Contrast Equipment Options SwitchesCustom Text Nonvolatile MemoryRun Diagnostics Test OutputsTest Inputs Test Micro TB3-3 Connection to Terminal #3 Wallbox TB3-1 TB3-2 TB3-3 TB4-4 Wall Box DIP SwitchesTB3-4 Connection to Terminal #4 Wallbox TB3-2 Connection to Terminal #2 WallboxControl Type Response Proportional Control CoolingReheat Communications Load Control FeaturesDehumidification / Humidification Percent Required Humidification Operation System ActivationHigh Head Pressure Alarms Definitions and TroubleshootingCustom Alarms Air-Cooled SystemsHigh-Water Alarm TemperatureHumidifier Problem Alarm Loss of PowerOptional/Custom Alarms Change FilterSystem Testing Maintenance and Component Operation Discharge Pressure Refrigeration SystemSuction Pressure Thermostatic Expansion ValveGlycol Solution Maintenance Regulating Valves Water/Glycol Condensing UnitsHot Gas Bypass Optional Replacement Procedures Steam Generating Humidifier Operation Procedures Replacing the Humidifier Canister Circuit Board AdjustmentsHumidifier control board DIP switch settings AmpsMaintenance Inspection Checklist Troubleshooting Display freezes Symptom Possible Cause Check or Remedy Cooling cycle tooShort Control padsTroubleshooting Troubleshooting Troubleshooting Page Tin NetIti That