Liebert 50 & 60Hz Electrical Connections, Evaporator or Chilled-Water Unit, Power Connections

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Site Preparation and Installation

2.4.4Electrical Connections, Evaporator or Chilled-Water Unit

! WARNING

Unit contains hazardous electrical voltage. Disconnect power supply before working within. Line side of factory disconnect remains energized when disconnect is off.

! WARNING

UNIT CONTAINS HAZARDOUS ELECTRICAL VOLTAGE. More than one disconnect may be required to remove power. Evaporator and condensing units may have separate disconnects. Open all disconnects before working within.

Each unit is shipped from the factory with internal wiring completed. Refer to electrical sche- matic, Figure 11, Figure 25, and Figure 26 when making connections. Electrical connections to be made at the installation site are:

Power supply to each ceiling unit and control wiring between the evaporator unit and the con- densing unit, if applicable.

Control wiring between the control panel (wallbox) and the evaporator or chilled-water unit control board.

Power Connections

All power and control wiring and ground connections must be in accordance with the National Electrical Code (NEC) and local codes. Refer to Unit serial tag data for electrical requirements.

! CAUTION

Use copper wiring only. Make sure that all connections are tight.

Voltage supplied must agree with the voltage specified on the unit serial tag. A field supplied dis- connect switch may be required. Consult local code.

Route the electrical service conduit through the hole provided in the cabinet and terminate it at the electric box. Make connections at the factory terminal block or disconnect switch, L1, L2, L3. Connect earth ground to lug provided. See transformer label for primary tap connections.

Installer will need to change transformer primary taps if applied unit voltage is other than pre- wired tap voltage.

An optional single point power kit is available for units that are close coupled (refer to Figure 11 and 2.4.3 - Piping Connections and Coolant Requirements). This kit should be mounted inside the evaporator unit before installing the unit in the ceiling. Specific installation instruc- tions are included with the single point power kit.

Control Connections (10-wire on air-cooled, 8-wire on water/glycol cooled)

A field-supplied control connection (24 VAC) is required between the evaporator and the condens- ing unit. Control wiring must be installed in accordance with the National Electrical Code (NEC) Class 2 circuit. Glycol-cooled units also require a two-wire control connection to the drycooler and pump.

Control wiring between the evaporator and the condensing unit must not allow a voltage drop in the line of more than 1 volt (16 gauge minimum for 75 feet). Do not connect additional electri- cal devices to the control circuit. The internal control transformer is only sized for factory- supplied components.

Additional control wiring will be required if your system includes other optional monitoring and control devices.

Four (4) wire (thermostat type) must be connected between the evaporator control board and the wall box. See Figure 25 and Figure 26 and see Figure 11 for electrical connections.

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Contents Liebert Mini-Mate2 Page Table of Contents System Performance Microprocessor Controls Microprocessor ControlSystem OPERATION, TESTING, and Maintenance AlarmsFigures Table iv Heat rejection matchup 50 Hz Table iii Heat rejection matchup 60 HzPage Standard Product Features Optional Equipment Ancillary Ship Loose Accessories Input Voltage Entering Fluid Temperature Min Installation ConsiderationsRoom Preparation Application limits, evaporator and chilled-water unitsLocation Considerations Drycooler Evaporator Unit weights System WeightsEquipment Inspection upon receipt Nylock Installing the Evaporator or Chilled-Water UnitsLocking nut Hex nut Nut Clamps are for shipping purposes only Close Coupled InstallationsConnections for Ducted Systems Evaporator Air Distribution Filter BoxEvaporator external static pressure 60 at 3750 CFM 6371 CMH Hp Motor std Hp Motor opt Turns External OpenPiping Connections and Coolant Requirements Drain Line Drain installationHumidifier Water Supply Line Condensate PumpChilled-Water Piping-Chilled-water Systems Only General arrangement diagram chilled-water systemsRecommended refrigerant line sizes Refrigerant R-22 PipingEquivalent Suction Feet Circuit Liquid Line Quick Connect Fittings Total refrigerant = Units and LinesTon unit refrigerant charge Line charges field pipingOptional Filter BOX Electrical Connections, Evaporator or Chilled-Water Unit Power ConnectionsFront of Unit Evaporator unit electrical connectionsGeneral Considerations DuctingConsiderations for Specific Applications Electrical Connections Condensing Unit Piping ConnectionsControl Connections DPN000248Rev1 Heat rejection connection. Field Electrical Connections Outdoor Air-Cooled Condensing Unit InstallationHigh voltage Electric service connectionLow voltage Earth ground connectionFootprint Dimensions 152 11-1/2292 Condensing Unit Fluid Requirements Water/Glycol Piping ConsiderationsRegulating Valve Indoor water/glycol condensing unit dimensional data Site Preparation and Installation Two circuits provided. Single circuit shown Optional free cooling coil 3-way valve on water/glycol units Optional Equipment PipingOptional free cooling coil 3-way valve on air-cooled units Checklist for Completed Installation Wall box Feature OverviewMain Menu Menu Alarm History Active AlarmsDefault setpoints and allowable ranges SetpointsRestart Time Delay Setup OperationTime Date10.2 C/F Degrees Show DIP SwitchHumidity Control Method Lead CompressorAlarm Enable Change PasswordsSetup functions, default values and allowable ranges Calibrate SensorsCommon Alarm Enable Alarm Time DelayCustom Alarms Alarm default time delaysCustom Text Equipment Options SwitchesLCD Display Contrast Nonvolatile MemoryTest Outputs Run DiagnosticsTest Inputs Test Micro TB3-4 Connection to Terminal #4 Wallbox TB3-1 TB3-2 TB3-3 TB4-4 Wall Box DIP SwitchesTB3-3 Connection to Terminal #3 Wallbox TB3-2 Connection to Terminal #2 WallboxCooling Control Type Response Proportional ControlReheat Dehumidification / Humidification Percent Required Load Control FeaturesCommunications Humidification Operation System ActivationCustom Alarms Alarms Definitions and TroubleshootingHigh Head Pressure Air-Cooled SystemsHumidifier Problem Alarm TemperatureHigh-Water Alarm Loss of PowerChange Filter Optional/Custom AlarmsSystem Testing Maintenance and Component Operation Suction Pressure Refrigeration SystemDischarge Pressure Thermostatic Expansion ValveRegulating Valves Water/Glycol Condensing Units Glycol Solution MaintenanceHot Gas Bypass Optional Replacement Procedures Steam Generating Humidifier Operation Procedures Humidifier control board DIP switch settings Circuit Board AdjustmentsReplacing the Humidifier Canister AmpsMaintenance Inspection Checklist Troubleshooting Short Symptom Possible Cause Check or Remedy Cooling cycle tooDisplay freezes Control padsTroubleshooting Troubleshooting Troubleshooting Page Iti NetTin That