Liebert 8 Tons, 50 & 60Hz user manual Refrigerant R-22 Piping, Recommended refrigerant line sizes

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Site Preparation and Installation

Refrigerant (R-22) Piping

All split systems require two sets of refrigerant lines (two insulated copper suction lines and two cop- per liquid lines) between the evaporator and the condensing unit.

Two possible methods exist for installing the copper suction and liquid lines.

Close coupling the units together using the quick connects.

Using an optional Sweat Adapter Kit and hard piping between the two units.

All refrigeration piping should be installed with high temperature brazed joints. Prevailing good refrig- eration practices should be employed for piping supports, leak testing, evacuation, dehydration, and charging of the refrigeration circuits. The refrigeration piping should be isolated from the building by the use of vibration isolating supports. To prevent tube damage when sealing openings in walls and to reduce vibration transmission, use a soft flexible material to pack around the tubes.

When installing remote condensing units above the evaporator, the suction gas line should be trapped at the evaporator. This trap will retain refrigerant oil in the off cycle. When the unit starts, oil in the trap is carried up the vertical riser and returns to the compressor.

Table 6

Recommended refrigerant line sizes

 

 

 

 

Equivalent

 

 

Suction

Feet

 

Circuit

Liquid Line

Line

50 feet

 

3-ton

3/8" O.D.

7/8" O.D.

 

 

 

 

 

100 feet

 

3-ton

1/2" O.D.

7/8" O.D

 

 

 

 

 

150 feet

 

3-ton

5/8" O.D.

1-1/8" O.D

 

 

 

 

 

50 feet

 

5-ton

1/2" O.D.

1-1/8" O.D

 

 

 

 

 

100 feet

 

5-ton

5/8" O.D.

1-1/8" O.D

 

 

 

 

 

150 feet

 

5-ton

5/8" O.D.

1-3/8" O.D

 

 

 

 

 

Consult your Liebert representative for longer line lengths.

NOTE

If field supplied refrigerant piping is installed, refrigerant (R-22) must be added to the system.

Figure 9 Refrigerant piping diagram

Evaporator

Suction Line Piping

Condensing Unit Below Evaporator

Evaporator

Pitch down 1/2" per 10 feet

NOTE: When installing remote condensing units below the evaporator, the suction gas line should be trapped with an inverted trap to the height of the evaporator. This prevents refrigerant migration to the compressors during off cycles. Maximum recommended vertical drop to condensing unit is 20 feet (6.1 m).

Condensing Unit

Condensing Unit

Suction Line Piping

Condensing Unit Above Evaporator

Traps recommended every 25 feet (7.6 m) of vertical rise.

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Contents Liebert Mini-Mate2 Page Table of Contents Microprocessor Control System Performance Microprocessor ControlsAlarms System OPERATION, TESTING, and MaintenanceFigures Table iii Heat rejection matchup 60 Hz Table iv Heat rejection matchup 50 HzPage Standard Product Features Optional Equipment Ancillary Ship Loose Accessories Room Preparation Installation ConsiderationsInput Voltage Entering Fluid Temperature Min Application limits, evaporator and chilled-water unitsLocation Considerations Drycooler Evaporator Unit weights System WeightsEquipment Inspection upon receipt Nylock Installing the Evaporator or Chilled-Water UnitsLocking nut Hex nut Close Coupled Installations Nut Clamps are for shipping purposes onlyEvaporator external static pressure 60 at 3750 CFM 6371 CMH Evaporator Air Distribution Filter BoxConnections for Ducted Systems Hp Motor std Hp Motor opt Turns External OpenDrain installation Piping Connections and Coolant Requirements Drain LineCondensate Pump Humidifier Water Supply LineGeneral arrangement diagram chilled-water systems Chilled-Water Piping-Chilled-water Systems OnlyRecommended refrigerant line sizes Refrigerant R-22 PipingEquivalent Suction Feet Circuit Liquid Line Ton unit refrigerant charge Total refrigerant = Units and LinesQuick Connect Fittings Line charges field pipingOptional Filter BOX Power Connections Electrical Connections, Evaporator or Chilled-Water UnitEvaporator unit electrical connections Front of UnitGeneral Considerations DuctingConsiderations for Specific Applications Electrical Connections Condensing Unit Piping ConnectionsControl Connections DPN000248Rev1 Heat rejection connection. Field Outdoor Air-Cooled Condensing Unit Installation Electrical ConnectionsLow voltage Electric service connectionHigh voltage Earth ground connectionFootprint Dimensions 152 11-1/2292 Condensing Unit Fluid Requirements Water/Glycol Piping ConsiderationsRegulating Valve Indoor water/glycol condensing unit dimensional data Site Preparation and Installation Two circuits provided. Single circuit shown Optional Equipment Piping Optional free cooling coil 3-way valve on water/glycol unitsOptional free cooling coil 3-way valve on air-cooled units Checklist for Completed Installation Feature Overview Wall boxMain Menu Menu Default setpoints and allowable ranges Active AlarmsAlarm History SetpointsTime Setup OperationRestart Time Delay DateHumidity Control Method Show DIP Switch10.2 C/F Degrees Lead CompressorSetup functions, default values and allowable ranges Change PasswordsAlarm Enable Calibrate SensorsCustom Alarms Alarm Time DelayCommon Alarm Enable Alarm default time delaysLCD Display Contrast Equipment Options SwitchesCustom Text Nonvolatile MemoryTest Outputs Run DiagnosticsTest Inputs Test Micro TB3-3 Connection to Terminal #3 Wallbox TB3-1 TB3-2 TB3-3 TB4-4 Wall Box DIP SwitchesTB3-4 Connection to Terminal #4 Wallbox TB3-2 Connection to Terminal #2 WallboxCooling Control Type Response Proportional ControlReheat Communications Load Control FeaturesDehumidification / Humidification Percent Required Humidification Operation System ActivationHigh Head Pressure Alarms Definitions and TroubleshootingCustom Alarms Air-Cooled SystemsHigh-Water Alarm TemperatureHumidifier Problem Alarm Loss of PowerOptional/Custom Alarms Change FilterSystem Testing Maintenance and Component Operation Discharge Pressure Refrigeration SystemSuction Pressure Thermostatic Expansion ValveRegulating Valves Water/Glycol Condensing Units Glycol Solution MaintenanceHot Gas Bypass Optional Replacement Procedures Steam Generating Humidifier Operation Procedures Replacing the Humidifier Canister Circuit Board AdjustmentsHumidifier control board DIP switch settings AmpsMaintenance Inspection Checklist Troubleshooting Display freezes Symptom Possible Cause Check or Remedy Cooling cycle tooShort Control padsTroubleshooting Troubleshooting Troubleshooting Page Tin NetIti That