Liebert 50 & 60Hz, 8 Tons user manual Table of Contents

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TABLE OF CONTENTS

MODEL NUMBER NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V 1.0 PRODUCT FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.1 Standard Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.1 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.2 Evaporator System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.3 Condensing Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.1 Canister Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.2 Electric Reheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.3 SCR Electric Reheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.4 Hot Gas Bypass (Condensing Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.5 Free-Cooling Coil (GLYCOOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.6 Smoke Detector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.7 Firestat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.8 Filter Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3 Ancillary (Ship Loose Accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3.1 Single Point Power Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3.2 Refrigerant Line Sweat Adapter Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3.3 Return Air Filter Box with Duct Collar Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3.4 Condensate Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3.5 Remote Monitoring and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3.6 Remote Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 SITE PREPARATION AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.1 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1.1 Room Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.1.2 Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 System Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.3 Equipment Inspection upon receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.4 Installing the Evaporator or Chilled-Water Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4.1

Close Coupled Installations

. 9

2.4.2

Evaporator Air Distribution

10

2.4.3 Piping Connections and Coolant Requirements

11

2.4.4 Electrical Connections, Evaporator or Chilled-Water Unit

17

2.5 Indoor Air-Cooled Centrifugal Fan Condensing Unit Installation . . . . . . . . . . . . . . . . . . . . 19

2.5.1 Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.5.2 Ducting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.5.3 Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.5.4 Electrical Connections - Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.6 Outdoor Air-Cooled Condensing Unit Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.6.1 Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.6.2 Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.6.3 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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Contents Liebert Mini-Mate2 Page Table of Contents System Performance Microprocessor Controls Microprocessor ControlSystem OPERATION, TESTING, and Maintenance AlarmsFigures Table iv Heat rejection matchup 50 Hz Table iii Heat rejection matchup 60 HzPage Standard Product Features Optional Equipment Ancillary Ship Loose Accessories Application limits, evaporator and chilled-water units Installation ConsiderationsInput Voltage Entering Fluid Temperature Min Room PreparationLocation Considerations Drycooler Evaporator System Weights Unit weightsEquipment Inspection upon receipt Installing the Evaporator or Chilled-Water Units NylockLocking nut Hex nut Nut Clamps are for shipping purposes only Close Coupled InstallationsHp Motor std Hp Motor opt Turns External Open Evaporator Air Distribution Filter BoxConnections for Ducted Systems Evaporator external static pressure 60 at 3750 CFM 6371 CMHPiping Connections and Coolant Requirements Drain Line Drain installationHumidifier Water Supply Line Condensate PumpChilled-Water Piping-Chilled-water Systems Only General arrangement diagram chilled-water systemsRefrigerant R-22 Piping Recommended refrigerant line sizesEquivalent Suction Feet Circuit Liquid Line Line charges field piping Total refrigerant = Units and LinesQuick Connect Fittings Ton unit refrigerant chargeOptional Filter BOX Electrical Connections, Evaporator or Chilled-Water Unit Power ConnectionsFront of Unit Evaporator unit electrical connectionsDucting General ConsiderationsConsiderations for Specific Applications Piping Connections Electrical Connections Condensing UnitControl Connections DPN000248Rev1 Heat rejection connection. Field Electrical Connections Outdoor Air-Cooled Condensing Unit InstallationEarth ground connection Electric service connectionHigh voltage Low voltageFootprint Dimensions 11-1/2 152292 Water/Glycol Piping Considerations Condensing Unit Fluid RequirementsRegulating Valve Indoor water/glycol condensing unit dimensional data Site Preparation and Installation Two circuits provided. Single circuit shown Optional free cooling coil 3-way valve on water/glycol units Optional Equipment PipingOptional free cooling coil 3-way valve on air-cooled units Checklist for Completed Installation Wall box Feature OverviewMain Menu Menu Setpoints Active AlarmsAlarm History Default setpoints and allowable rangesDate Setup OperationRestart Time Delay TimeLead Compressor Show DIP Switch10.2 C/F Degrees Humidity Control MethodCalibrate Sensors Change PasswordsAlarm Enable Setup functions, default values and allowable rangesAlarm default time delays Alarm Time DelayCommon Alarm Enable Custom AlarmsNonvolatile Memory Equipment Options SwitchesCustom Text LCD Display ContrastRun Diagnostics Test OutputsTest Inputs Test Micro TB3-2 Connection to Terminal #2 Wallbox TB3-1 TB3-2 TB3-3 TB4-4 Wall Box DIP SwitchesTB3-4 Connection to Terminal #4 Wallbox TB3-3 Connection to Terminal #3 WallboxControl Type Response Proportional Control CoolingReheat Humidification Operation System Activation Load Control FeaturesDehumidification / Humidification Percent Required CommunicationsAir-Cooled Systems Alarms Definitions and TroubleshootingCustom Alarms High Head PressureLoss of Power TemperatureHumidifier Problem Alarm High-Water AlarmChange Filter Optional/Custom AlarmsSystem Testing Maintenance and Component Operation Thermostatic Expansion Valve Refrigeration SystemSuction Pressure Discharge PressureGlycol Solution Maintenance Regulating Valves Water/Glycol Condensing UnitsHot Gas Bypass Optional Replacement Procedures Steam Generating Humidifier Operation Procedures Amps Circuit Board AdjustmentsHumidifier control board DIP switch settings Replacing the Humidifier CanisterMaintenance Inspection Checklist Troubleshooting Control pads Symptom Possible Cause Check or Remedy Cooling cycle tooShort Display freezesTroubleshooting Troubleshooting Troubleshooting Page That NetIti Tin
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