Liebert 50 & 60Hz, 8 Tons user manual Control Type Response Proportional Control, Cooling, Reheat

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System Performance Microprocessor Controls

4.0SYSTEM PERFORMANCE MICROPROCESSOR CONTROLS

4.1Control Type Response Proportional Control

The percent requirement is determined by the difference between the return air temperature and the temperature setpoint. As the return air temperature rises above the temperature setpoint, the per- cent cooling required increases proportionally (from 0 to 100%) over a temperature band equal to the temperature sensitivity plus 1 degree Fahrenheit. The heating requirement is determined in a simi- lar manner as the temperature decreases below the setpoint. With this control type the temperature at which the room is controlled increases as the room load increases. At full load the room would be controlled at a temperature equal to the setpoint plus the sensitivity.

4.2Cooling

4.2.1Multi-Step Cooling, Compressorized Direct Expansion (DX) Systems

The system will use the 3-ton (compressor #1) and 5-ton (compressor #2) compressors in an 8-ton sys- tem. The control will determine the average cooling requirement updated every hour and select the lead compressor or, the user can select the lead compressor through the “Setup Operation” menu. At startup, the 3-ton compressor will be the lead compressor. The compressors will be staged on with hot gas bypass energized at 50 and 100% cooling requirements. The compressors will turn off at 75% and 25% requirements.

4.2.2Chilled-Water Cooling (8 Ton)

The chilled-water control valve is adjusted proportionally as the temperature control varies the requirement for cooling from 0% to 100%. This is based on the full valve travel time programmed in the “Setup Operation” menu.

4.2.3GLYCOOL Cooling (8 Ton)

When GLYCOOL is available, the temperature control will calculate a total cooling requirement of 200%. Assuming that full GLYCOOL capacity is available, the GLYCOOL valve opens proportionally as the requirement for cooling rises from 0 to 100%. If the call for cooling continues to increase, the control will energize the compressors as needed to match the average cooling requirement. As long as GLYCOOL is available, the control will leave the valve 100% open. If GLYCOOL cooling is not avail- able, the temperature control will operate the compressors in the same manner as the Multi-Step without GLYCOOL.

4.3Reheat

4.3.1Electric Reheat - Staged

For 2-stage electric reheat, they are activated when the temperature control calculates a requirement of 50% and 100%. They are deactivated when the requirement decreases to 75% (reheat 2) and 25% (reheat 1).

4.3.2SCR Electric Reheat

The SCR (Silicon Controlled Rectifier) controller shall proportionally control the stainless steel reheats to maintain the selected room temperature. The rapid cycling made possible by the SCR con- troller provides precise temperature control, and the more constant element temperature extends heater life. During operation of the SCR control, the compressor(s) operate(s) continuously. The heat- ers are modulated to provide temperature control. If overcooling occurs, the compressor(s) will be locked off when the temperature drops to the low temperature alarm. SCR reheats are 15 kW.

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Contents Liebert Mini-Mate2 Page Table of Contents System Performance Microprocessor Controls Microprocessor ControlSystem OPERATION, TESTING, and Maintenance AlarmsFigures Table iv Heat rejection matchup 50 Hz Table iii Heat rejection matchup 60 HzPage Standard Product Features Optional Equipment Ancillary Ship Loose Accessories Input Voltage Entering Fluid Temperature Min Installation ConsiderationsRoom Preparation Application limits, evaporator and chilled-water unitsLocation Considerations Drycooler Evaporator Equipment Inspection upon receipt System WeightsUnit weights Locking nut Hex nut Installing the Evaporator or Chilled-Water UnitsNylock Nut Clamps are for shipping purposes only Close Coupled InstallationsConnections for Ducted Systems Evaporator Air Distribution Filter BoxEvaporator external static pressure 60 at 3750 CFM 6371 CMH Hp Motor std Hp Motor opt Turns External OpenPiping Connections and Coolant Requirements Drain Line Drain installationHumidifier Water Supply Line Condensate PumpChilled-Water Piping-Chilled-water Systems Only General arrangement diagram chilled-water systemsEquivalent Suction Feet Circuit Liquid Line Refrigerant R-22 PipingRecommended refrigerant line sizes Quick Connect Fittings Total refrigerant = Units and LinesTon unit refrigerant charge Line charges field pipingOptional Filter BOX Electrical Connections, Evaporator or Chilled-Water Unit Power ConnectionsFront of Unit Evaporator unit electrical connectionsConsiderations for Specific Applications DuctingGeneral Considerations Control Connections Piping ConnectionsElectrical Connections Condensing Unit DPN000248Rev1 Heat rejection connection. Field Electrical Connections Outdoor Air-Cooled Condensing Unit InstallationHigh voltage Electric service connectionLow voltage Earth ground connectionFootprint Dimensions 292 11-1/2152 Regulating Valve Water/Glycol Piping ConsiderationsCondensing Unit Fluid Requirements Indoor water/glycol condensing unit dimensional data Site Preparation and Installation Two circuits provided. Single circuit shown Optional free cooling coil 3-way valve on water/glycol units Optional Equipment PipingOptional free cooling coil 3-way valve on air-cooled units Checklist for Completed Installation Wall box Feature OverviewMain Menu Menu Alarm History Active AlarmsDefault setpoints and allowable ranges SetpointsRestart Time Delay Setup OperationTime Date10.2 C/F Degrees Show DIP SwitchHumidity Control Method Lead CompressorAlarm Enable Change PasswordsSetup functions, default values and allowable ranges Calibrate SensorsCommon Alarm Enable Alarm Time DelayCustom Alarms Alarm default time delaysCustom Text Equipment Options SwitchesLCD Display Contrast Nonvolatile MemoryTest Inputs Run DiagnosticsTest Outputs Test Micro TB3-4 Connection to Terminal #4 Wallbox TB3-1 TB3-2 TB3-3 TB4-4 Wall Box DIP SwitchesTB3-3 Connection to Terminal #3 Wallbox TB3-2 Connection to Terminal #2 WallboxReheat Control Type Response Proportional ControlCooling Dehumidification / Humidification Percent Required Load Control FeaturesCommunications Humidification Operation System ActivationCustom Alarms Alarms Definitions and TroubleshootingHigh Head Pressure Air-Cooled SystemsHumidifier Problem Alarm TemperatureHigh-Water Alarm Loss of PowerChange Filter Optional/Custom AlarmsSystem Testing Maintenance and Component Operation Suction Pressure Refrigeration SystemDischarge Pressure Thermostatic Expansion ValveHot Gas Bypass Optional Glycol Solution MaintenanceRegulating Valves Water/Glycol Condensing Units Replacement Procedures Steam Generating Humidifier Operation Procedures Humidifier control board DIP switch settings Circuit Board AdjustmentsReplacing the Humidifier Canister AmpsMaintenance Inspection Checklist Troubleshooting Short Symptom Possible Cause Check or Remedy Cooling cycle tooDisplay freezes Control padsTroubleshooting Troubleshooting Troubleshooting Page Iti NetTin That