Carrier 58CTA/CTX instruction manual Upflow Installation

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Table 3 – Minimum Space Volumes for 100% Combustion, Ventilation, and Dilution from Indoors

 

OTHER THAN FAN---ASSISTED TOTAL

 

 

 

FAN---ASSISTED TOTAL

 

 

ACH

(1,000s BTUH GAS INPUT RATE)

 

 

(1,000s BTUH GAS INPUT RATE)

 

 

30

40

50

 

44

66

88

110

 

132

154

 

 

 

 

 

 

 

 

Space Volume

(ft.3)

 

 

 

 

 

0.60

1,050

1,400

1,750

1,100

1,650

2,200

2,750

 

3,300

3,850

0.50

1,260

1,680

2,100

1,320

1,980

2,640

3,300

 

3,960

4,620

0.40

1,575

2,100

2,625

1,650

2,475

3,300

4,125

 

4,950

5,775

0.30

2,100

2,800

3,500

2,200

3,300

4,400

5,500

 

6,600

7,700

0.20

3,150

4,200

5,250

3,300

4,950

6,600

8,250

 

9,900

11,550

0.10

6,300

8,400

10,500

6,600

9,900

13,200

16,500

 

19,800

23,100

0.00

NP

NP

NP

 

NP

NP

NP

NP

NP

NP

NP = Not Permitted

58CT

Table 3-Minimum Space Volumes were determined by using the following equations from the National Fuel Gas Code ANSI

Z223.1-2006/NFPA 54-2006, 9.3.2.2:

1.For other than fan-assisted appliances, such as a draft hood-equipped water heater:

Volume

=

21ft3

I other

ACH

1000 Btu/hr

Other

 

A04002

2.For fan-assisted appliances such as this furnace:

Volume

=

15ft3

I fan

ACH

1000 Btu/hr

Fan

 

 

A04003

If:

 

Iother

= combined input of all other than fan-assisted

 

appliances in Btuh/hr

Ifan

= combined input of all fan-assisted appliances in

 

Btuh/hr

ACH

= air changes per hour (ACH shall not exceed 0.60.)

The following requirements apply to the Standard Method and to the Known Air Infiltration Rate Method.

1.Adjoining rooms can be considered part of a space if:

a.There are no closeable doors between rooms.

b.Combining spaces on same floor level. Each opening shall have free area of at least 1 in.2/1,000 Btuh (2,000 mm2/kW) of the total input rating of all gas appliances in the space, but not less than 100 in.2 (0.06 m2). One opening shall commence within 12 in. (300 mm) of the ceiling and the second opening shall commence within 12 in. (300 mm) of the floor. The minimum dimension of air openings shall be at least 3 in. (80 mm). (See Fig. 8.)

c.Combining space on different floor levels. The volumes of spaces on different floor levels shall be considered as communicating spaces if connected by one or more per- manent openings in doors or floors having free area of at least 2 in.2/1,000 Btuh (4,400 mm2/kW) of total input rating of all gas appliances.

2.An attic or crawlspace may be considered a space that freely communicates with the outdoors provided there are adequate permanent ventilation openings directly to out- doors having free area of at least 1-in.2/4,000 Btuh of total input rating for all gas appliances in the space.

3.In spaces that use the Indoor Combustion Air Method, in- filtration should be adequate to provide air for combus- tion, permanent ventilation and dilution of flue gases.

However, in buildings with unusually tight construction, additional air MUST be provided using the methods de- scribed in the Outdoor Combustion Air Method section. Unusually tight construction is defined as Construction with:

a.Walls and ceilings exposed to the outdoors have a con- tinuous, sealed vapor barrier. Openings are gasketed or sealed and

b.Doors and openable windows are weatherstripped and

c.Other openings are caulked or sealed. These include joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, etc.

Combination of Indoor and Outdoor Air

1.Indoor openings shall comply with the Indoor Combus- tion Air Method below and,

2.Outdoor openings shall be located as required in the Out- door Combustion Air Method mentioned previously and,

3.Outdoor openings shall be sized as follows:

a.Calculate the Ratio of all Indoor Space volume divided by required volume for Indoor Combustion Air Meth- od below.

b.Outdoor opening size reduction Factor is 1 minus the Ratio in a. above.

c.Minimum size of Outdoor openings shall be the size re- quired in Outdoor Combustion Air Method above mul- tiplied by reduction Factor in b. above. The minimum dimension of air openings shall be not less than 3 in. (80 mm).

INSTALLATION

UPFLOW INSTALLATION

Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom return-air opening. Remove and discard this panel when bottom return air is used. To remove bottom closure panel, perform the following:

1.Tilt or raise furnace and remove 2 screws holding bottom filler panel. (See Fig. 9.)

2.Rotate bottom filler panel downward to release holding tabs.

3.Remove bottom closure panel.

4.Reinstall bottom filler panel and screws.

Side Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom return-air opening. This panel MUST be in place when only side return air is used.

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Contents Ama Furnace Reliability Hazard Safety ConsiderationsCUT Hazard Dimensions IntroductionClearances to Combustibles Electrostatic Discharge ESD Precautions Procedure Codes and StandardsGeneral LocationCarbon Monoxide Poisoning and Unit Damage Hazard Property Damage Hazard FIRE, Injury or Death HazardFire Hazard Location Relative to Cooling EquipmentCarbon Monoxide Poisoning Hazard AIR for Combustion VentilationFurnace Corrosion Hazard Outdoor Combustion Air MethodAir for Combustion, Ventilation, and Dilution for Outdoors Installation Upflow InstallationFIRE, EXPLOSION, and Carbon Monoxide Poisoning Hazard Downflow InstallationHorizontal Installation Suspended Furnace SupportPlatform Furnace Support Roll-Out ProtectionOpening dimensions In. mm Duct FlangesHorizontal Unit Suspension General Requirements Filter Arrangement Carbon Monoxide Poisoning HazardAIR Ducts Ductwork Acoustical Treatment Supply Air ConnectionsFurnace Air Delivery CFM With FilterSpeed External Static Pressure IN. WC Size Inlet Return Air Connections Air Delivery CFM With Filter*Downflow Furnaces GAS Piping Fire or Explosion HazardUpflow Return Air Configurations and Restrictions Maximum Capacity of Pipe Furnace Damage HazardElectrical Shock and Fire Hazard WiringElectrical Connections Electrical Shock Hazard Furnace MAY not Operate HazardBOX Relocation Electrical DataElectrical Connection to J-BOX Electrical Box on Furnace Casing Side. See Fig Power Cord Installation in Furnace J-BOXBX. Cable Installation in Furnace J-BOX Fire or Electrical Shock HazardTwo-Stage Furnace with Two-Speed Air Conditioner See notes 2, 11, and 12 on the page following these figures Accessories VentingGeneral Venting Requirements Masonry Chimney RequirementsChimney Inspection Chart Internal Area of Chimney Appliance Application RequirementsVent Height Upflow Application-Vent Elbow Up Downflow Application-Vent Elbow Up then Left Horizontal Left Application Vent Elbow Left Furnace Vent Diameter Vent Height Orientation INPUTBTUH/HRUsing Tin Snips to Cut Tie Points General START-UP, ADJUSTMENT, and Safety CheckBurn Hazard Stage Furnace Setup Switch Description Start-Up ProceduresAdjustments Fire and Explosion HazardAltitude Derate Multiplier for U.S.A Redundant Automatic Gas Control ValveOrifice Hole Furnace Overheating Hazard Gas Rate cu ft. /hrSeconds Size of Test Dial For Revolution Speed Selection Color Speed AS ShippedStage Furnace Blower OFF delay Setup Switch Check Safety ControlsChecklist Desired Heating Mode Setup Switch Blower OFF Delay SECA08485 Orifice Size and Manifold Pressures In wc for Gas Input Rate A08219 A08219A Service and Maintenance Procedures IntroductionCare and Maintenance Carbon Monoxide Poisoning and Fire HazardWiring Diagram Filter Size Information IN. / MM Cleaning AND/OR Replacing AIR FilterBlower Motor and Wheel Cleaning Heat Exchanger Unit Damage HazardSequence of Operation Igniter Position-Top View58CT Thermidistat Mode Single-Stage Thermostat and Two-Speed Cooling Adaptive ModeSingle-Speed Cooling Troubleshooting Wiring DiagramsContinuous Blower Mode Troubleshooting Guide 2-Speed KitAdapter Chimneyin Usedswitch Shutoffvent Blocked Catalog No58CT---10SI