Carrier 58CTA/CTX instruction manual Using Tin Snips to Cut Tie Points

Page 33

A04127

Fig. 48 - Using Tin Snips to Cut Tie Points

58CT

!CAUTION

CUT HAZARD

Failure to follow this caution may result in personal injury.

Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing furnaces.

NOTE: Vent connector length for connector sizing starts at furnace vent elbow. The 4-in. (102 mm) vent elbow is shipped for upflow configuration and may be rotated for other positions. Remove the 3 screws that secure vent elbow to furnace, rotate furnace vent elbow to position desired, re-install screws. The factory-supplied vent elbow does NOT count as part of the number of vent connector elbows.

The vent connector can exit the door through one of 5 locations on the door.

1.Attach the single wall vent connector to the furnace vent elbow, and fasten the vent connector to the vent elbow with at least two field-supplied, corrosion-resistant, sheet metal screws located 180_ apart.

NOTE: An accessory flue extension KGAFE0112UPH is available to extend from the furnace elbow to outside the furnace casing. If flue extension is used, fasten the flue extension to the vent elbow with at least two field-supplied, corrosion-resistant, sheet metal screws located 180_ apart. Fasten the vent connector to the flue extension with at least two field-supplied, corrosion resistant sheet metal screws located 180_ apart.

2.Vent the furnace with the appropriate connector as shown in Fig. 35-47.

3.Orient the door to determine the correct location of the door knockout to be removed.

4.Remove the correct U-shaped knockout in door.

NOTE: A number of techniques can be used to remove these knockouts as seen in Fig. 48 through 52. The knockout in the bottom of the door is unique due to its flanging and is more easily removed by first cutting the two tie points at the edge of the door, using aviation-type tin snips. (See Fig. 48.) A sharp blow to the rounded end of the knockout (See Fig. 49.) will separate more tie points and allow the knockout to be pulled loose. (See Fig. 50.) Remove all burrs any sharp edges.

For the rectangular J-box knockout, use tin snips along the door edge and use a sharp blow with a hammer to remove the knockout. Remove any burrs and sharp edges.

For the knockouts in the other locations on the door (top and sides), tin snips can also be used along the door edges; however, the preferred method is to use a hammer and screwdriver to strike a sharp blow (See Fig. 51.) directly to the knockout tie points or use a hammer in the upper left corner of the desired knockout. (See Fig. 52.) Remove any burrs and sharp edges.

NOTE: If a knockout does not come out after two sharp blows, pull and snip as needed to remove the knockout. Additional blows may cause damage to the door.

A04128

Fig. 49 - Rounded End of Knockout

33

Image 33
Contents Ama Safety Considerations Furnace Reliability HazardCUT Hazard Introduction DimensionsClearances to Combustibles Codes and Standards Electrostatic Discharge ESD Precautions ProcedureLocation GeneralCarbon Monoxide Poisoning and Unit Damage Hazard Fire Hazard FIRE, Injury or Death HazardProperty Damage Hazard Location Relative to Cooling EquipmentFurnace Corrosion Hazard AIR for Combustion VentilationCarbon Monoxide Poisoning Hazard Outdoor Combustion Air MethodAir for Combustion, Ventilation, and Dilution for Outdoors Upflow Installation InstallationHorizontal Installation Downflow InstallationFIRE, EXPLOSION, and Carbon Monoxide Poisoning Hazard Suspended Furnace SupportRoll-Out Protection Platform Furnace SupportDuct Flanges Opening dimensions In. mmHorizontal Unit Suspension AIR Ducts Filter Arrangement Carbon Monoxide Poisoning HazardGeneral Requirements Ductwork Acoustical Treatment Supply Air ConnectionsAir Delivery CFM With Filter FurnaceSpeed External Static Pressure IN. WC Size Inlet Downflow Furnaces Air Delivery CFM With Filter*Return Air Connections GAS Piping Fire or Explosion HazardUpflow Return Air Configurations and Restrictions Furnace Damage Hazard Maximum Capacity of PipeElectrical Connections Electrical Shock Hazard WiringElectrical Shock and Fire Hazard Furnace MAY not Operate HazardElectrical Data BOX RelocationElectrical Connection to J-BOX BX. Cable Installation in Furnace J-BOX Power Cord Installation in Furnace J-BOXElectrical Box on Furnace Casing Side. See Fig Fire or Electrical Shock HazardTwo-Stage Furnace with Two-Speed Air Conditioner See notes 2, 11, and 12 on the page following these figures Venting AccessoriesMasonry Chimney Requirements General Venting RequirementsChimney Inspection Chart Appliance Application Requirements Internal Area of ChimneyVent Height Upflow Application-Vent Elbow Up Downflow Application-Vent Elbow Up then Left Horizontal Left Application Vent Elbow Left Diameter Vent Height Orientation INPUTBTUH/HR Furnace VentUsing Tin Snips to Cut Tie Points START-UP, ADJUSTMENT, and Safety Check GeneralBurn Hazard Adjustments Start-Up ProceduresStage Furnace Setup Switch Description Fire and Explosion HazardRedundant Automatic Gas Control Valve Altitude Derate Multiplier for U.S.AOrifice Hole Gas Rate cu ft. /hr Furnace Overheating HazardSeconds Size of Test Dial For Revolution Color Speed AS Shipped Speed SelectionChecklist Check Safety ControlsStage Furnace Blower OFF delay Setup Switch Desired Heating Mode Setup Switch Blower OFF Delay SECA08485 Orifice Size and Manifold Pressures In wc for Gas Input Rate A08219 A08219A Introduction Service and Maintenance ProceduresCarbon Monoxide Poisoning and Fire Hazard Care and MaintenanceWiring Diagram Cleaning AND/OR Replacing AIR Filter Filter Size Information IN. / MMBlower Motor and Wheel Unit Damage Hazard Cleaning Heat ExchangerIgniter Position-Top View Sequence of Operation58CT Single-Stage Thermostat and Two-Speed Cooling Adaptive Mode Thermidistat ModeSingle-Speed Cooling Wiring Diagrams TroubleshootingContinuous Blower Mode Troubleshooting Guide 2-Speed KitAdapter Chimneyin Usedswitch Shutoffvent Blocked Catalog No58CT---10SI